Moving Grate Incineration: Preferred WTE Technology

Incineration is the most popular waste treatment method that transforms waste materials into useful energy. The incineration process converts waste into ash, flue gas, and heat. The type of thermal WTE technology most commonly used worldwide for municipal solid waste is the moving grate incineration. These moving grate incinerators are even sometimes referred to as as the Municipal Solid Waste Incinerators (MSWIs). As of August 2013, of more than 1000 of 1200 Waste-to-Energy plants (among 40 different countries) there is no pre-treatment of the MSW before it is combusted using a moving grate. The hot combustion gases are commonly used in boilers to create steam that can be utilized for electricity production. The excess energy that can’t be used for electricity can possibly be used for industrial purposes, such as desalination or district heating/cooling

Benefits of Moving Grate

The moving grate incineration technology is lenient in that it doesn’t need prior MSW sorting or shredding and can accommodate large quantities and variations of MSW composition and calorific value. With over 100 years of operation experience, the moving grate incineration system has a long track record of operation for mixed MSW treatment. Between 2003 and 2011, it was reported that at least 106 moving grate incineration plants were built worldwide for MSW treatment. Currently, it is the main thermal treatment used for mixed MSW.

Compared to other thermal treatment technologies, the unit capacity and plant capacity of the moving grate incineration system is the highest, ranging from 10 to 920 tpd and 20 to 4,300 tpd. This system is able to operate 8,000 hours per year with one scheduled stop for inspection and maintenance of a duration of roughly one month. Today, the moving grate incineration system is the only treatment type which has been proven to be capable of treating over 3,000 tpd of mixed MSW without requiring any pretreatment steps. Being composed of six lines of furnace, one of the world’s largest moving grate incineration plants has a capacity of 4,300 tpd and was installed in Singapore by Mitsubishi in 2000

Working Principle

Moving-grate incineration requires that the grate be able to move the waste from the combustion chamber to allow for an effective and complete combustion. A single incineration plant is able to process thirty-five metric tons of waste per hour of treatment.

The MSW for a moving grate incinerator does not require pretreatment. For this reason, it is easier to process large variations and quantities. Most of these incineration plants have hydraulic feeders to feed as-received MSW to the combustion chamber (a moving grate that burns the material), a boiler to recover heat, an air pollution control system to clean toxins in the flus gas, and discharge units for the fly ash. The air or water-cooled moving grate is the central piece of the process and is made of special alloys that resist the high temperature and avoid erosion and corrosion.

Working principle of a grate incinerator

The waste is first dried on the grate and then burnt at a high temperature (850 to 950 degrees C) accompanied with a supply of air. With a crane, the waste itself is emptied into an opening in the grate. The waste then moves towards the ash pit and it is then treated with water, cleaning the ash out. Air then flows through the waste, cooling the grate. Sometimes grates can also be cooled with water instead. Air gets blown through the boiler once more (but faster this time) to complete the burning of the flue gases to improve the mixing and excess of oxygen.

Suitability for Developing Nations

For lower income and developing countries with overflowing landfills, the moving grate incinerator seems suitable and efficient. Moving grate incineration is the most efficient technology for a large-scale mixed MSW treatment because it is the only thermal technology that has been able to treat over 3,000 tons of mixed MSW per day. It also seems to be considerably cheaper than conventional technologies.

Compared to other types of Waste-to-Energy technologies, this type of system also shows the highest ability to handle variation of MSW characteristics. As for the other incineration technologies like gasification and pyrolysis technologies, these are either limited in small-scale, limited in material for industrial/hazardous waste treatment, requiring preprocessing of mixed MSW before feeding, which make them not suitable for large-scale mixed MSW treatment.

Conclusion

For the reduction of significant waste volume, treatment using a moving grate incinerator with energy recovery is the most commonly used form of waste-to-energy (WTE) technology. The moving grate’s ability to treat significant volumes of waste efficiently, while not requiring pre-treatment or sorting is a major advantage that makes this suitable for developing countries. This technology could provide many other benefits to such nations. Implementing moving grate incinerators is most suitable for developing nations because not only will it reduce waste volume, but it would also reduce the demand for landfills, and could recover energy for electricity.

References

 “A Rapidly Emerging WTE Technology: Circulating Fluid Bed Combustion”. Huang, Qunxing, Yong Chi1, and Nickolas J. Themelis. Proceedings of International Thermal Treatment Technologies (IT3), San Antonio, TX, October 2013. Columbia University. Available: http://www.seas.columbia.edu/earth/wtert/sofos/Rapid_Emerging_Tech_CFB.pdf accessed on 29 March 2016.
“Incineration.” Waste Management Resources. Waste Management Resources. Available: http://www.wrfound.org.uk/articles/incineration.html accessed on 29 March 2016.
Kamuk, Bettina, and Jørgen Haukohl. ISWA Guidelines: Waste to Energy in Low and Middle Income Countries. Rep. International Solid Waste Association, 2013. Print.
“Municipal Solid Waste Management and Waste-to-Energy in the United States, China and Japan.” Themelis, Nickolas J., and Charles Mussche. 2nd International Academic Symposium on Enhanced Landfill Mining, Houthalen and Helchteren, Belgium, 4-16 October 2013.  Enhanced Landfill Mining. Columbia University.
“Review of MSW Thermal Treatment Tecnologies.” Lai, K.C.K., I.M.C. Lo, and T.T.Z. Liu. Proceedings of the International Conference on Solid Waste 2011- Moving Towards Sustainable Resource Management, Hong Kong SAR, P.R. China, 2 – 6 May 2011. Hong Kong SAR, P.R. China. 2011. 317-321. Available: http://www.iswa.org/uploads/tx_iswaknowledgebase/10_Thermal_Technology.pdf. accessed on 14 April 2016.
UN-HABITAT, 2010. Collection of Municipal Solid Waste in Developing Countries. United Nations Human Settlements Programme (UN-HABITAT), Nairobi. Available:
http://www.eawag.ch/fileadmin/Domain1/Abteilungen/sandec/E-Learning/Moocs/Solid_Waste/W1/Collection_MSW_2010.pdf.
World Bank, 2012. What a Waste: A Global Review of Solid Waste Management. Urban Development Series Knowledge Papers. Available: http://documents.worldbank.org/curated/en/2012/03/16537275/waste-global-review-solid-wastemanagement. accessed on 14 April 2016.

Description of a Biogas Power Plant

A biogas plant is a decentralized energy system, which can lead to self-sufficiency in heat and power needs, and at the same time reduces environmental pollution. The components of a modern biogas (or anaerobic digestion) plant include: manure collection, anaerobic digester, effluent treatment, biogas storage, and biogas use/electricity generating equipment.

Working of a Biogas Plant

The fresh animal manure is stored in a collection tank before its processing to the homogenization tank which is equipped with a mixer to facilitate homogenization of the waste stream. The uniformly mixed waste is passed through a macerator to obtain uniform particle size of 5-10 mm and pumped into suitable-capacity anaerobic digesters where stabilization of organic waste takes place.

In anaerobic digestion, organic material is converted to biogas by a series of bacteria groups into methane and carbon dioxide. The majority of commercially operating digesters are plug flow and complete-mix reactors operating at mesophilic temperatures. The type of digester used varies with the consistency and solids content of the feedstock, with capital investment factors and with the primary purpose of digestion.

Biogas Cleanup

Biogas contain significant amount of hydrogen sulfide (H2S) gas which needs to be stripped off due to its highly corrosive nature. The removal of H2S takes place in a biological desulphurization unit in which a limited quantity of air is added to biogas in the presence of specialized aerobic bacteria which oxidizes H2S into elemental sulfur.

Utilization of Biogas

Biogas is dried and vented into a CHP unit to a generator to produce electricity and heat. The size of the CHP system depends on the amount of biogas produced daily.

Treatment of Digestate

The digested substrate is passed through screw presses for dewatering and then subjected to solar drying and conditioning to give high-quality organic fertilizer.  The press water is treated in an effluent treatment plant based on activated sludge process which consists of an aeration tank and a secondary clarifier. The treated wastewater is recycled to meet in-house plant requirements.

Monitoring of Environmental Parameters

A chemical laboratory is necessary to continuously monitor important environmental parameters such as BOD, COD, VFA, pH, ammonia, C:N ratio at different locations for efficient and proper functioning of the process.

Control System

The continuous monitoring of the biogas plant is achieved by using a remote control system such as Supervisory Control and Data Acquisition (SCADA) system. This remote system facilitates immediate feedback and adjustment, which can result in energy savings.