Moving Grate Incineration: The Most Common WTE Technology

Incineration is the most popular waste treatment method that transforms waste materials into useful energy. The incineration process converts waste into ash, flue gas, and heat. The type of thermal WTE technology most commonly used worldwide for municipal solid waste is the moving grate incineration. These moving grate incinerators are even sometimes referred to as as the Municipal Solid Waste Incinerators.

There are more than 1500 Waste-to-Energy plants (among 40 different countries) there is no pre-treatment of the MSW before it is combusted using a moving grate. The hot combustion gases are commonly used in boilers to create steam that can be utilized for electricity production. The excess energy that can’t be used for electricity can possibly be used for industrial purposes, such as desalination or district heating/cooling.

Benefits of Moving Grate Incineration

The moving grate incineration technology is lenient in that it doesn’t need prior MSW sorting or shredding and can accommodate large quantities and variations of MSW composition and calorific value. With over 100 years of operation experience, the moving grate incineration system has a long track record of operation for mixed MSW treatment. Between 2003 and 2020, it was reported that at least 200 moving grate incineration plants were built worldwide for MSW treatment. Currently, it is the main thermal treatment used for mixed MSW.

Compared to other thermal treatment technologies, the unit capacity and plant capacity of the moving grate incineration system is the highest, ranging from 10 to 920 tpd and 20 to 4,300 tpd. This system is able to operate 8,000 hours per year with one scheduled stop for inspection and maintenance of a duration of roughly one month.

Today, the moving grate incineration system is the only treatment type which has been proven to be capable of treating over 3,000 tpd of mixed MSW without requiring any pretreatment steps. Being composed of six lines of furnace, one of the world’s largest moving grate incineration plants has a capacity of 4,300 tpd and was installed in Singapore by Mitsubishi in 2000

Working Principle

Moving grate incineration requires that the grate be able to move the waste from the combustion chamber to allow for an effective and complete combustion. A single incineration plant is able to process thirty-five metric tons of waste per hour of treatment.

The MSW for a moving grate incinerator does not require pretreatment. For this reason, it is easier to process large variations and quantities. Most of these incineration plants have hydraulic feeders to feed as-received MSW to the combustion chamber (a moving grate that burns the material), a boiler to recover heat, an air pollution control system to clean toxins in the flus gas, and discharge units for the fly ash. The air or water-cooled moving grate is the central piece of the process and is made of special alloys that resist the high temperature and avoid erosion and corrosion.

Working principle of a grate incinerator

The waste is first dried on the grate and then burnt at a high temperature (850 to 950 degrees C) accompanied with a supply of air. With a crane, the waste itself is emptied into an opening in the grate. The waste then moves towards the ash pit and it is then treated with water, cleaning the ash out. Air then flows through the waste, cooling the grate. Sometimes grates can also be cooled with water instead. Air gets blown through the boiler once more (but faster this time) to complete the burning of the flue gases to improve the mixing and excess of oxygen.

Suitability for Developing Nations

For lower income and developing countries with overflowing landfills, the moving grate incinerator seems suitable and efficient. Moving grate incineration is the most efficient technology for a large-scale mixed MSW treatment because it is the only thermal technology that has been able to treat over 3,000 tons of mixed MSW per day. It also seems to be considerably cheaper than conventional technologies.

Compared to other types of Waste-to-Energy technologies, this type of system also shows the highest ability to handle variation of MSW characteristics. As for the other incineration technologies like gasification and pyrolysis technologies, these are either limited in small-scale, limited in material for industrial/hazardous waste treatment, requiring preprocessing of mixed MSW before feeding, which make them not suitable for large-scale mixed MSW treatment.

Conclusion

For the reduction of significant waste volume, treatment using a moving grate incinerator with energy recovery is the most common waste-to-energy technology. The moving grate’s ability to treat significant volumes of waste efficiently, while not requiring pre-treatment or sorting is a major advantage that makes this suitable for developing countries.

This technology could provide many other benefits to such nations. Implementing moving grate incinerators is most suitable for developing nations because not only will it reduce waste volume, but it would also reduce the demand for landfills, and could recover energy for electricity.

References

 “A Rapidly Emerging WTE Technology: Circulating Fluid Bed Combustion”. Huang, Qunxing, Yong Chi1, and Nickolas J. Themelis. Proceedings of International Thermal Treatment Technologies (IT3), San Antonio, TX, October 2013. Columbia University. Available: http://www.seas.columbia.edu/earth/wtert/sofos/Rapid_Emerging_Tech_CFB.pdf accessed on 29 March 2016.
“Incineration.” Waste Management Resources. Waste Management Resources. Available: http://www.wrfound.org.uk/articles/incineration.html accessed on 29 March 2016.
Kamuk, Bettina, and Jørgen Haukohl. ISWA Guidelines: Waste to Energy in Low and Middle Income Countries. Rep. International Solid Waste Association, 2013. Print.
“Municipal Solid Waste Management and Waste-to-Energy in the United States, China and Japan.” Themelis, Nickolas J., and Charles Mussche. 2nd International Academic Symposium on Enhanced Landfill Mining, Houthalen and Helchteren, Belgium, 4-16 October 2013.  Enhanced Landfill Mining. Columbia University.
“Review of MSW Thermal Treatment Tecnologies.” Lai, K.C.K., I.M.C. Lo, and T.T.Z. Liu. Proceedings of the International Conference on Solid Waste 2011- Moving Towards Sustainable Resource Management, Hong Kong SAR, P.R. China, 2 – 6 May 2011. Hong Kong SAR, P.R. China. 2011. 317-321. Available: http://www.iswa.org/uploads/tx_iswaknowledgebase/10_Thermal_Technology.pdf. accessed on 14 April 2016.
UN-HABITAT, 2010. Collection of Municipal Solid Waste in Developing Countries. United Nations Human Settlements Programme (UN-HABITAT), Nairobi. Available:
http://www.eawag.ch/fileadmin/Domain1/Abteilungen/sandec/E-Learning/Moocs/Solid_Waste/W1/Collection_MSW_2010.pdf.
World Bank, 2012. What a Waste: A Global Review of Solid Waste Management. Urban Development Series Knowledge Papers. Available: http://documents.worldbank.org/curated/en/2012/03/16537275/waste-global-review-solid-wastemanagement. accessed on 14 April 2016.

About Rachael Lew

Rachael Lew is a student in her last year of completing her Bachelor’s degree with a focus in Archaeology and Environmental Science at Willamette University (USA). She is particularly interested in Environmental Sustainable Development and Geographic Information Systems and hopes to continue her studies and pursue these in a graduate degree. Lew has rich experience in blogging, and working at the university paper, The Collegian. She is also currently assisting with research for Willamette Partnership, a non-profit organization that works to create solutions for conservation. Rachael is associated with BioEnergy Consult as a research intern.
Tagged , , , , , , , , , . Bookmark the permalink.

21 Responses to Moving Grate Incineration: The Most Common WTE Technology

  1. Pingback: Insights into MSW-to-Energy

  2. Pingback: Waste-to-Energy Industry Trends | Cleantech Solutions

  3. Pingback: Waste Management in Delta State

  4. Pingback: Environmental Impacts of MSW Incineration

  5. Pingback: Enumerating Advantages of RDF | Cleantech Solutions

  6. Pingback: Waste-to-Energy Prospects in the Middle East

  7. Pingback: Circular Economy: Past, Present and Future

  8. Pingback: Waste Disposal Methods

  9. Pingback: Municipal Waste Management in Poland

  10. Pingback: Guide to Effective Waste Management

  11. Pingback: Biomass Energy in China

  12. Pingback: Insights into MSW-to-Energy – Al MENA

  13. Pingback: Zero-Waste Trends in the United States | BioEnergy Consult

  14. Pingback: Solid Waste Management – History and Future Outlook | BioEnergy Consult

  15. Pingback: Waste Management and Sustainability | BioEnergy Consult

  16. Pingback: Trends in Waste-to-Energy Industry | BioEnergy Consult

  17. Pingback: Recycling of Lead-Acid Batteries in Developing Countries | BioEnergy Consult

  18. Pingback: Pelletization of Municipal Solid Waste | BioEnergy Consult

Share your Thoughts

This site uses Akismet to reduce spam. Learn how your comment data is processed.