About Rachael Lew

Rachael Lew is a student in her last year of completing her Bachelor’s degree with a focus in Archaeology and Environmental Science at Willamette University (USA). She is particularly interested in Environmental Sustainable Development and Geographic Information Systems and hopes to continue her studies and pursue these in a graduate degree. Lew has rich experience in blogging, and working at the university paper, The Collegian. She is also currently assisting with research for Willamette Partnership, a non-profit organization that works to create solutions for conservation. Rachael is associated with BioEnergy Consult as a research intern.

Moving Grate Incineration: The Most Common WTE Technology

Incineration is the most popular waste treatment method that transforms waste materials into useful energy. The incineration process converts waste into ash, flue gas, and heat. The type of thermal WTE technology most commonly used worldwide for municipal solid waste is the moving grate incineration. These moving grate incinerators are even sometimes referred to as as the Municipal Solid Waste Incinerators.

There are more than 1500 Waste-to-Energy plants (among 40 different countries) there is no pre-treatment of the MSW before it is combusted using a moving grate. The hot combustion gases are commonly used in boilers to create steam that can be utilized for electricity production. The excess energy that can’t be used for electricity can possibly be used for industrial purposes, such as desalination or district heating/cooling.

moving-grate_incinerator

Benefits of Moving Grate Incineration

The moving grate incineration technology is lenient in that it doesn’t need prior MSW sorting or shredding and can accommodate large quantities and variations of MSW composition and calorific value. With over 100 years of operation experience, the moving grate incineration system has a long track record of operation for mixed MSW treatment. Between 2003 and 2020, it was reported that at least 200 moving grate incineration plants were built worldwide for MSW treatment. Currently, it is the main thermal treatment used for mixed MSW.

Compared to other thermal treatment technologies, the unit capacity and plant capacity of the moving grate incineration system is the highest, ranging from 10 to 920 tpd and 20 to 4,300 tpd. This system is able to operate 8,000 hours per year with one scheduled stop for inspection and maintenance of a duration of roughly one month.

Today, the moving grate incineration system is the only treatment type which has been proven to be capable of treating over 3,000 tpd of mixed MSW without requiring any pretreatment steps. Being composed of six lines of furnace, one of the world’s largest moving grate incineration plants has a capacity of 4,300 tpd and was installed in Singapore by Mitsubishi in 2000

Working Principle

Moving grate incineration requires that the grate be able to move the waste from the combustion chamber to allow for an effective and complete combustion. A single incineration plant is able to process thirty-five metric tons of waste per hour of treatment.

The MSW for a moving grate incinerator does not require pretreatment. For this reason, it is easier to process large variations and quantities. Most of these incineration plants have hydraulic feeders to feed as-received MSW to the combustion chamber (a moving grate that burns the material), a boiler to recover heat, an air pollution control system to clean toxins in the flus gas, and discharge units for the fly ash. The air or water-cooled moving grate is the central piece of the process and is made of special alloys that resist the high temperature and avoid erosion and corrosion.

Working principle of a grate incinerator

The waste is first dried on the grate and then burnt at a high temperature (850 to 950 degrees C) accompanied with a supply of air. With a crane, the waste itself is emptied into an opening in the grate. The waste then moves towards the ash pit and it is then treated with water, cleaning the ash out. Air then flows through the waste, cooling the grate. Sometimes grates can also be cooled with water instead. Air gets blown through the boiler once more (but faster this time) to complete the burning of the flue gases to improve the mixing and excess of oxygen.

Suitability for Developing Nations

For lower income and developing countries with overflowing landfills, the moving grate incinerator seems suitable and efficient. Moving grate incineration is the most efficient technology for a large-scale mixed MSW treatment because it is the only thermal technology that has been able to treat over 3,000 tons of mixed MSW per day. It also seems to be considerably cheaper than conventional technologies.

Compared to other types of Waste-to-Energy technologies, this type of system also shows the highest ability to handle variation of MSW characteristics. As for the other incineration technologies like gasification and pyrolysis technologies, these are either limited in small-scale, limited in material for industrial/hazardous waste treatment, requiring preprocessing of mixed MSW before feeding, which make them not suitable for large-scale mixed MSW treatment.

Conclusion

For the reduction of significant waste volume, treatment using a moving grate incinerator with energy recovery is the most common waste-to-energy technology. The moving grate’s ability to treat significant volumes of waste efficiently, while not requiring pre-treatment or sorting is a major advantage that makes this suitable for developing countries.

This technology could provide many other benefits to such nations. Implementing moving grate incinerators is most suitable for developing nations because not only will it reduce waste volume, but it would also reduce the demand for landfills, and could recover energy for electricity.

References

 “A Rapidly Emerging WTE Technology: Circulating Fluid Bed Combustion”. Huang, Qunxing, Yong Chi1, and Nickolas J. Themelis. Proceedings of International Thermal Treatment Technologies (IT3), San Antonio, TX, October 2013. Columbia University. Available: http://www.seas.columbia.edu/earth/wtert/sofos/Rapid_Emerging_Tech_CFB.pdf accessed on 29 March 2016.
“Incineration.” Waste Management Resources. Waste Management Resources. Available: http://www.wrfound.org.uk/articles/incineration.html accessed on 29 March 2016.
Kamuk, Bettina, and Jørgen Haukohl. ISWA Guidelines: Waste to Energy in Low and Middle Income Countries. Rep. International Solid Waste Association, 2013. Print.
“Municipal Solid Waste Management and Waste-to-Energy in the United States, China and Japan.” Themelis, Nickolas J., and Charles Mussche. 2nd International Academic Symposium on Enhanced Landfill Mining, Houthalen and Helchteren, Belgium, 4-16 October 2013.  Enhanced Landfill Mining. Columbia University.
“Review of MSW Thermal Treatment Tecnologies.” Lai, K.C.K., I.M.C. Lo, and T.T.Z. Liu. Proceedings of the International Conference on Solid Waste 2011- Moving Towards Sustainable Resource Management, Hong Kong SAR, P.R. China, 2 – 6 May 2011. Hong Kong SAR, P.R. China. 2011. 317-321. Available: http://www.iswa.org/uploads/tx_iswaknowledgebase/10_Thermal_Technology.pdf. accessed on 14 April 2016.
UN-HABITAT, 2010. Collection of Municipal Solid Waste in Developing Countries. United Nations Human Settlements Programme (UN-HABITAT), Nairobi. Available:
http://www.eawag.ch/fileadmin/Domain1/Abteilungen/sandec/E-Learning/Moocs/Solid_Waste/W1/Collection_MSW_2010.pdf.
World Bank, 2012. What a Waste: A Global Review of Solid Waste Management. Urban Development Series Knowledge Papers. Available: http://documents.worldbank.org/curated/en/2012/03/16537275/waste-global-review-solid-wastemanagement. accessed on 14 April 2016.

Solid Waste Management in Pakistan

Solid waste management situation in Pakistan is a matter of grave concern as more than 5 million people to die each year due to waste-related diseases. In Pakistan roughly 20 million tons of solid waste is generated annually, with annual growth rate of about 2.4 percent. Karachi, largest city in the country, generates more than 9,000 tons of municipal waste daily. All major cities, be it Islamabad, Lahore or Peshawar, are facing enormous challenges in tackling the problem of urban waste. The root factors for the worsening garbage problem in Pakistan are lack of urban planning, outdated infrastructure, lack of public awareness and endemic corruption.

Karachi-Garbage-Dump

Contributing Factors

Being the 6th most populated country in the world; there is a lot of consumerism and with it a great deal of waste being produced. Like other developing countries, waste management sector in Pakistan is plagued by a wide variety of social, cultural, legislative and economic issues.  In the country, more waste is being produced than the number of facilities available to manage it. Some of the major problems are:

  • There is no proper waste collection system
  • Waste is dumped on the streets
  • Different types of waste are not collected separately
  • There are no controlled sanitary landfill sites. Opening burning is common.
  • Citizens are not aware of the relationship between reckless waste disposal and resulting environmental and public health problems

As a result of these problems, waste is accumulating and building up on roadsides, canals, and other common areas and burning trash is common, causing hazardous toxins to be exposed thereby threatening human and environmental health. Among the already few landfill sites that are present, even fewer are in operation. Even within Pakistan’s capital, Islamabad, there are no permanent landfills to be found.

The waste on the roads allows for an ideal environment for various flies to thrive which effects both human health and the health of the environment for other species. The poor solid waste management in Pakistan has caused numerous diseases and environmental problems to rise.

Waste Management Situation in Lahore

In Lahore, the capital of Punjab and the second largest city in Pakistan, there are currently no controlled waste disposal facilities are formal recycling systems, though roughly 27% of waste (by weight) is recycled through the informal sector, Lahore does not have very high performing governmental management in the waste management situation. Instead, the City District Government Lahore established the Lahore Waste Management Company and left the responsibility of the Solid Waste Management in Lahore to them. Beginning in 2011, Lahore Waste Management Company strives to develop a system of SWM that ensures productive collection, recovery, transportation, treatment and disposal of the waste in Lahore.

Lahore Waste Management Company (LWMC) has over 10,000 field workers involved in waste collection and disposal. Though the LWMC is working in phases, 100% collection rates are not seen yet. Lahore currently only has three disposal sites which are no more than dumps, where illegal dumping and trash burning is common. However, there is some resource recovery taking place. It is estimated that 27% of dry recyclables are informally recycled within the city. Additionally a composting plant converts 8% of waste into compost.

In general, the governance over the Waste Management in Lahore is hardly present. Though there are current projects and plans taking place, by the Lahore Waste Management Company for example, in order to achieve a productive and sustainable system in the city it is necessary for all service providers (formal, private, and informal) to take part in decisions and actions.

Current Activities and Projects

According to the United Nations Environment Program, there are six current activities and plans taking place towards an efficient waste management system. These current activities are as follows:

  • Solid Waste Management Guidelines (draft) prepared with the support of Japan International Cooperation Agency (JICA), Japan.
  • Converting waste agricultural biomass into energy/ material source – project by UNEP, IETC Japan.
  • North Sindh Urban Services Corporation Limited (NSUSC) – Assisting the district government in design and treatment of water supply, sanitation and solid waste management
  • The URBAN UNIT, Urban Sector Policy & Management Unit P & D Department, Punjab. Conducting different seminars on awareness of waste water, sanitation & solid waste management etc.
  • Lahore Compost (Pvt.) Ltd. only dealing with the organic waste with the cooperation of city district government Lahore, Pakistan. The company is registered as a CDM project with UNFCCC.
  • Different NGOs are involved at small scale for solid waste collection, and recycling.

Additionally, in November 2013 a German company, agreed to invest in the installation of a 100 megawatt power plant which generates energy from waste from Lahore. Progress is being made on the country’s first scientific waste disposal site in Lakhodair. With this in mind, the Lahore Waste Management Company considered other possible technologies for their Waste-to-Energy project. They opened up applications for international companies to hire as the official consultant for LWMC and their project. The results of the feasibility study results showed that the power plant has the potential to process 1035 tons of municipal waste daily, and generate 5.50 megawatt electricity daily.

The Way Forward

Although SWM policies do exist, the levels at which they are implemented and enforced lack as a result of the governmental institutions lacking resources and equipment. These institutions are primarily led by public sector workers and politicians who are not necessarily the most informed on waste management. For improvements in municipal solid waste management, it is necessary for experts to become involved and assist in the environmental governance.

Due to the multiple factors contributing to the solid waste accumulation, the problem has become so large it is beyond the capacity of municipalities. The former director of the Pakistan Council of Scientific and Industrial Research, Dr. Mirza Arshad Ali Beg, stated, “The highly mismanaged municipal solid waste disposal system in Pakistan cannot be attributed to the absence of an appropriate technology for disposal but to the fact that the system has a lot of responsibility but no authority.” Laws and enforcement need to be revised and implemented. The responsibility for future change is in the hands of both the government, and the citizens.

Waste practices in the Pakistan need to be improved. This can start with awareness to the public of the health and environment impacts that dumped and exposed waste causes. It is imperative for the greater public to become environmentally educated, have a change in attitude and take action.