Category Archives: Waste-to-energy

Global Trends in the Biomass Sector

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There has been a flurry of activity in the biomass energy and waste-to-energy sector in recent year, with many new projects and initiatives being given the green light across the globe. This movement has been on both a regional and local level; thanks to the increased efficiency of green energy generators and a slight lowering in implementation costs, more businesses and even some homeowners are converting waste-to-energy systems or by installing biomass energy units.

Latest from the United Kingdom

Our first notable example of this comes from Cornwall in the UK. As of this week, a small hotel has entirely replaced its previous oil-based heating system with biomass boilers. Fuelled from wood wastes brought in from a neighboring forest, the BudockVean hotel has so far been successful in keeping the entire establishment warm on two small boilers despite it being the height of British winter – and when warmer weather arrives, plans to install solar panels on the building’s roof is to follow.

Similar projects have been undertaken across small businesses in Britain, including the south-coast city of Plymouth that has just been announced to house a 10MW biomass power plant (alongside a 20MW plant already in construction). These developments arein part thanks to the UK government’s Renewable Heat Incentive which was launched back in 2011. The scheme only provides funding to non-domestic properties currently, but a domestic scheme is in the works this year to help homeowners also move away from fossil fuels.

Initiatives (and Setbacks) in the US

Back across the pond, and the state of New York is also launching a similar scheme. The short-term plan is to increase public education on low-emission heating and persuade a number of large business to make the switch; in the longer term, $800m will be used to install advanced biomass systems in large, state-owned buildings.

A further $40m will be used as part of a competition to help create a series of standalone energy grids in small towns and rural areas, which is a scheme that could hopefully see adopted beyond New York if all goes well.


Unfortunately, the move away from fossil fuels hasn’t been totally plain sailing across the US. Georgia suffered a blow this week as plans to convert a 155MW coal plant to biomass have been abandoned, citing large overheads and low projected returns. The company behind the project have met similar difficulties at other sites, but as of this week are moving ahead with further plans to convert over 2000MW of oil and coal energy generation in the coming years.

Elsewhere in the US, a company has conducted a similar study as to whether biomass plant building will be feasible in both Florida and Louisiana. Surveying has only just been completed, but if things go better than the recent developments in Georgia, the plants will go a long way to converting biomass to fertilizer for widespread use in agriculture in both states.

Far East Leading the Way

One country that is performing particularly well in biomass energy investment market is Japan. Biomass is being increasingly used in power plants in Japan as a source of fuel, particularly after the tragic accident at Fukushima nuclear power plant in 2011.  Palm kernel shell (PKS) has emerged as a favorite choice of biomass-based power plants in the country. Most of these biomass power plants use PKS as their energy source, and only a few operate with wood pellets. Interestingly, most of the biomass power plants in Japan have been built after 2015..

On the contrary, the US and Europe saw a fairly big fall in financing during this period; it should be noted, however, that this relates to the green energy investment market as a whole as opposed to biomass-specific funding. The increase seen in Japan has been attributed to an uptake in solar paneling, and if we look specifically to things such as the global demand for biomass pellets, we see that the most recent figures paint the overall market in a much more favorable light for the rest of the world.

Brighter Times Ahead

All in all, it’s an exciting time for the biomass industry despite the set backs which are being experienced in some regions.  On the whole, legislators and businesses are working remarkably well together in order to pave the way forward – being a fairly new market (from a commercially viable sense at least), it has taken a little while to get the ball rolling, but expect to see it blossom quickly now that the idea of biomass is starting to take hold.

Biomass as Renewable Energy Resource

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biomass_resourcesBiomass is a key renewable energy resource that includes plant and animal material, such as wood from forests, material left over from agricultural and forestry processes, and organic industrial, human and animal wastes. The energy contained in biomass originally came from the sun. Through photosynthesis carbon dioxide in the air is transformed into other carbon containing molecules (e.g. sugars, starches and cellulose) in plants. The chemical energy that is stored in plants and animals (animals eat plants or other animals) or in their waste is called biomass energy or bioenergy

What is Biomass

Biomass comes from a variety of sources which include:

  • Wood from natural forests and woodlands
  • Forestry plantations
  • Forestry residues
  • Agricultural residues such as straw, stover, cane trash and green agricultural wastes
  • Agro-industrial wastes, such as sugarcane bagasse and rice husk
  • Animal wastes (cow manure, poultry litter etc)
  • Industrial wastes, such as black liquor from paper manufacturing
  • Sewage
  • Municipal solid wastes (MSW)
  • Food processing wastes

Biomass energy projects provide major business opportunities, environmental benefits, and rural development.  Feedstocks for biomass energy project can be obtained from a wide array of sources without jeopardizing the food and feed supply, forests, and biodiversity in the world.

Agricultural Residues

Crop residues encompasses all agricultural wastes such as bagasse, straw, stem, stalk, leaves, husk, shell, peel, pulp, stubble, etc. Large quantities of crop residues are produced annually worldwide, and are vastly underutilised. Rice produces both straw and rice husks at the processing plant which can be conveniently and easily converted into energy.

Significant quantities of biomass remain in the fields in the form of cob when maize is harvested which can be converted into energy. Sugar cane harvesting leads to harvest residues in the fields while processing produces fibrous bagasse, both of which are good sources of energy. Harvesting and processing of coconuts produces quantities of shell and fibre that can be utilized.

Current farming practice is usually to plough these residues back into the soil, or they are burnt, left to decompose, or grazed by cattle. These residues could be processed into liquid fuels or thermochemically processed to produce electricity and heat. Agricultural residues are characterized by seasonal availability and have characteristics that differ from other solid fuels such as wood, charcoal, char briquette. The main differences are the high content of volatile matter and lower density and burning time.

Animal Waste

There are a wide range of animal wastes that can be used as sources of biomass energy. The most common sources are animal and poultry manure. In the past this waste was recovered and sold as a fertilizer or simply spread onto agricultural land, but the introduction of tighter environmental controls on odour and water pollution means that some form of waste management is now required, which provides further incentives for waste-to-energy conversion.

The most attractive method of converting these organic waste materials to useful form is anaerobic digestion which gives biogas that can be used as a fuel for internal combustion engines, to generate electricity from small gas turbines, burnt directly for cooking, or for space and water heating.

Forestry Residues

Forestry residues are generated by operations such as thinning of plantations, clearing for logging roads, extracting stem-wood for pulp and timber, and natural attrition. Harvesting may occur as thinning in young stands, or cutting in older stands for timber or pulp that also yields tops and branches usable for biomass energy. Harvesting operations usually remove only 25 to 50 percent of the volume, leaving the residues available as biomass for energy.

Stands damaged by insects, disease or fire are additional sources of biomass. Forest residues normally have low density and fuel values that keep transport costs high, and so it is economical to reduce the biomass density in the forest itself.

Wood Wastes

Wood processing industries primarily include sawmilling, plywood, wood panel, furniture, building component, flooring, particle board, moulding, jointing and craft industries. Wood wastes generally are concentrated at the processing factories, e.g. plywood mills and sawmills. The amount of waste generated from wood processing industries varies from one type industry to another depending on the form of raw material and finished product.

Generally, the waste from wood industries such as saw millings and plywood, veneer and others are sawdust, off-cuts, trims and shavings. Sawdust arise from cutting, sizing, re-sawing, edging, while trims and shaving are the consequence of trimming and smoothing of wood. In general, processing of 1,000 kg of wood in the furniture industries will lead to waste generation of almost half (45 %), i.e. 450 kg of wood. Similarly, when processing 1,000 kg of wood in sawmill, the waste will amount to more than half (52 %), i.e. 520 kg wood.

Industrial Wastes

The food industry produces a large number of residues and by-products that can be used as biomass energy sources. These waste materials are generated from all sectors of the food industry with everything from meat production to confectionery producing waste that can be utilised as an energy source.

Solid wastes include peelings and scraps from fruit and vegetables, food that does not meet quality control standards, pulp and fibre from sugar and starch extraction, filter sludges and coffee grounds. These wastes are usually disposed of in landfill dumps.

Liquid wastes are generated by washing meat, fruit and vegetables, blanching fruit and vegetables, pre-cooking meats, poultry and fish, cleaning and processing operations as well as wine making.

These waste waters contain sugars, starches and other dissolved and solid organic matter. The potential exists for these industrial wastes to be anaerobically digested to produce biogas, or fermented to produce ethanol, and several commercial examples of waste-to-energy conversion already exist.

Pulp and paper industry is considered to be one of the highly polluting industries and consumes large amount of energy and water in various unit operations. The wastewater discharged by this industry is highly heterogeneous as it contains compounds from wood or other raw materials, processed chemicals as well as compound formed during processing.  Black liquor can be judiciously utilized for production of biogas using anaerobic UASB technology.

Municipal Solid Wastes and Sewage

Millions of tonnes of household waste are collected each year with the vast majority disposed of in open fields. The biomass resource in MSW comprises the putrescibles, paper and plastic and averages 80% of the total MSW collected. Municipal solid waste can be converted into energy by direct combustion, or by natural anaerobic digestion in the engineered landfill.

At the landfill sites, the gas produced, known as landfill gas or LFG, by the natural decomposition of MSW (approximately 50% methane and 50% carbon dioxide) is collected from the stored material and scrubbed and cleaned before feeding into internal combustion engines or gas turbines to generate heat and power. The organic fraction of MSW can be anaerobically stabilized in a high-rate digester to obtain biogas for electricity or steam generation.

Sewage is a source of biomass energy that is very similar to the other animal wastes. Energy can be extracted from sewage using anaerobic digestion to produce biogas. The sewage sludge that remains can be incinerated or undergo pyrolysis to produce more biogas.

A Primer on Waste-to-Energy

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Waste-to-Energy is the use of modern combustion and biochemical technologies to recover energy, usually in the form of electricity and steam, from urban wastes. These new technologies can reduce the volume of the original waste by 90%, depending upon composition and use of outputs.

Energy is the driving force for development in all countries of the world. The increasing clamor for energy and satisfying it with a combination of conventional and renewable resources is a big challenge. Accompanying energy problems in different parts of the world, another problem that is assuming critical proportions is that of urban waste accumulation.

The quantity of waste produced all over the world amounted to more than 12 billion tonnes in 2006, with estimates of up to 13 billion tonnes in 2011. The rapid increase in population coupled with changing lifestyle and consumption patterns is expected to result in an exponential increase in waste generation of upto 18 billion tonnes by year 2020.

Waste generation rates are affected by socio-economic development, degree of industrialization, and climate. Generally, the greater the economic prosperity and the higher percentage of urban population, the greater the amount of solid waste produced. Reduction in the volume and mass of solid waste is a crucial issue especially in the light of limited availability of final disposal sites in many parts of the world. Millions of tonnes of household wastes are generated each year with the vast majority disposed of in open fields or burnt wantonly.

The main categories of waste-to-energy technologies are physical technologies, which process waste to make it more useful as fuel; thermal technologies, which can yield heat, fuel oil, or syngas from both organic and inorganic wastes; and biological technologies, in which bacterial fermentation is used to digest organic wastes to yield fuel.

The three principal methods of thermochemical conversion are combustion in excess air, gasification in reduced air, and pyrolysis in the absence of air. The most common technique for producing both heat and electrical energy from wastes is direct combustion. Combined heat and power (CHP) or cogeneration systems, ranging from small-scale technology to large grid-connected facilities, provide significantly higher efficiencies than systems that only generate electricity.

Biochemical processes, like anaerobic digestion, can also produce clean energy in the form of biogas which can be converted to power and heat using a gas engine. In addition, wastes can also yield liquid fuels, such as cellulosic ethanol, which can be used to replace petroleum-based fuels. Cellulosic ethanol can be produced from grasses, wood chips and agricultural residues by biochemical route using heat, pressure, chemicals and enzymes to unlock the sugars in biomass wastes.

Waste-to-energy plants offer two important benefits of environmentally safe waste management and disposal, as well as the generation of clean electric power.  The growing use of waste-to-energy as a method to dispose of solid and liquid wastes and generate power has greatly reduced environmental impacts of municipal solid waste management, including emissions of greenhouse gases.

Asia-Pacific Biomass Expo 2018: Asia’s Leading Biomass Exhibition

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The 7th Asia-Pacific Biomass Energy technology & Equipment Exhibition 2018 (APBE 2018) is back in Guangzhou (China) on the 16-18 August 2018. It is an annual, three-day event that brings together technology and equipment of the biomass energy sector to present and discuss its most recent technical developments. This year’s edition will be dedicated to innovation of biomass energy in China.

The event brings together the industry to discover the latest trends, showcase innovation, highlight the industry’s latest technology and equipment. APBE is one of the leading trade exhibitions in Asia that enables exhibitors and professionals to connect, establish new contacts and obtain market information.

Explore

Explore the latest innovation and products across: wood pellet, biomass boilers/stoves, biomass fuel, biogas, waste to energy and more.

Total value of the contracts and memos signed during the 2017 edition was 11.5 million RMB, an increase of 36.5% compared with APBE 2016.

Connect

APBE attracts 2,000+ industry professionals and exhibitor personnel from across Asia and Europe who are looking for innovative ways to collect, sort and process biomass wastes from the agricultural, commercial and construction sectors.

Innovate

Ensure you can offer your customers competitive solutions by comparing the most innovative products on the market from more than 120 leading brands.

Learn

Meet suppliers face-to-face to negotiate deals and gain hands-on experience with latest product releases from 2018 biomass energy summit and live on-stand demonstrations.

Participate

BioEnergy Consult, as International Sales Partner of APBE 2018, cordially invites you to join us in August 2018 for 3 days of intensive networking and join the industry development and innovation at APBE 2018.

For exhibitor and delegate inquiries, please send an email to info@bioenergyconsult.com asap.

For more information about the event, please visit our website http://www.apbechina.com/index.php?lang=en

Pyrolysis of Municipal Wastes

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Pyrolysis-MSWPyrolysis is rapidly developing biomass thermal conversion technology and has been garnering much attention worldwide due to its high efficiency and good eco-friendly performance characteristics. Pyrolysis technology provides an opportunity for the conversion of municipal solid wastes, agricultural residues, scrap tires, non-recyclable plastics etc into clean energy. It offers an attractive way of converting urban wastes into products which can be effectively used for the production of heat, electricity and chemicals.

Pyrolysis of Municipal Wastes

Pyrolysis process consists of both simultaneous and successive reactions when carbon-rich organic material is heated in a non-reactive atmosphere. Simply speaking, pyrolysis is the thermal degradation of organic materials in the absence of oxygen. Thermal decomposition of organic components in the waste stream starts at 350°C–550°C and goes up to 700°C–800°C in the absence of air/oxygen.

Pyrolysis of municipal wastes begins with mechanical preparation and separation of glass, metals and inert materials prior to processing the remaining waste in a pyrolysis reactor. The commonly used pyrolysis reactors are rotary kilns, rotary hearth furnaces, and fluidized bed furnaces. The process requires an external heat source to maintain the high temperature required. Pyrolysis can be performed at relatively small-scale which may help in reducing transport and handling costs.  In pyrolysis of MSW, heat transfer is a critical area as the process is endothermic and sufficient heat transfer surface has to be provided to meet process heat requirements.

The main products obtained from pyrolysis of municipal wastes are a high calorific value gas (synthesis gas or syngas), a biofuel (bio oil or pyrolysis oil) and a solid residue (char). Depending on the final temperature, MSW pyrolysis will yield mainly solid residues at low temperatures, less than 4500C, when the heating rate is quite slow, and mainly gases at high temperatures, greater than 8000C, with rapid heating rates. At an intermediate temperature and under relatively high heating rates, the main product is a liquid fuel popularly known as bio oil.

Wide Range of Products

Bio oil is a dark brown liquid and can be upgraded to either engine fuel or through gasification processes to a syngas and then biodiesel. Pyrolysis oil may also be used as liquid fuel for diesel engines and gas turbines to generate electricity Bio oil is particularly attractive for co-firing because it can be relatively easy to handle and burn than solid fuel and is cheaper to transport and store. In addition, bio oil is also a vital source for a wide range of organic compounds and specialty chemicals.

Syngas is a mixture of energy-rich gases (combustible constituents include carbon monoxide, hydrogen, methane and a broad range of other VOCs). The net calorific value (NCV) of syngas is between 10 and 20MJ/Nm3. Syngas is cleaned to remove particulates, hydrocarbons, and soluble matter, and then combusted to generate electricity. Diesel engines, gas turbines, steam turbines and boilers can be used directly to generate electricity and heat in CHP systems using syngas and pyrolysis oil. Syngas may also be used as a basic chemical in petrochemical and refining industries.

The solid residue from MSW pyrolysis, called char, is a combination of non-combustible materials and carbon. Char is almost pure carbon and can be used in the manufacture of activated carbon filtration media (for water treatment applications) or as an agricultural soil amendment.

Charcoal Briquette Production in the Middle East: Perspectives

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There is a huge demand for charcoal briquettes in the Middle East, especially in Saudi Arabia, Egypt and UAE. However the production of charcoal is in nascent stages despite the availability of biomass resources, especially date palm biomass. The key reason for increasing demand of charcoal briquettes is the large consumption of meat in the region which uses charcoal briquettes as fuel for barbecue, outdoor grills and related activities.

The raw materials for charcoal briquette production are widely available across the Middle East in the form of date palm biomass, crop wastes and woody biomass. With a population of date palm trees of 84 million or 70% of the world’s population, the potential biomass waste from date palm trees is estimated at 730,000 tons / year (approximately 200,000 tons from Saudi Arabia and 300,000 tons from Egypt). Date palm trees produce huge amount of agricultural wastes in the form of dry leaves, stems, pits, seeds etc. A typical date tree can generate as much as 20 kilograms of dry leaves per annum while date pits account for almost 10 percent of date fruits.

The fronds and trunks of date palm trees are potential raw materials for charcoal because of the potential to produce high calorific value and low ash content charcoal. Leaf waste will produce a low calorific value due to high ash content. In addition, woody biomass waste such as cotton stalks that are widely available in Egypt can also be a raw material for making charcoal. The contribution of the agricultural sector in Egypt is quite high at 13.4%.

Charcoal is compacted into briquettes for ease in handling, packaging, transportation and use. Briquettes can be made in different shapes such as oval, hexagonal, cube, cylinder or octagonal. An adhesive (called binder) is needed for the manufacture of the briquette. Two common binders are saw dust and corn starch.

Date palm biomass is an excellent resource for charcoal production in Middle East

Continuous pyrolysis is the best technology for charcoal production. Continuous pyrolysis has the ability to handle large biomass volumes, the process is fast and smoke production is negligible. When using conventional pyrolysis technology  (or batch carbonization), the process is lengthy, processing capacity is small and there are concerns related to harmful smoke emissions.

Apart from charcoal, continuous pyrolysis also gives bio oil, wood vinegar and syngas. Syngas can be converted into electricity by using a gas engine or converted into a wide variety of biofuels through different processes. Bio oil can be used as boiler fuel and marine fuel. Wood vinegar can be used as biopesticide and liquid organic fertilizer. Low water content in date palm waste fronds and trunks make it very suitable for thermochemical conversion technologies, especially pyrolysis and gasification.

 

Charcoal can also be used for the production of activated charcoal/carbon. Activated carbon is used by a lot of industries for purification processes. In addition, a number of industries that are using petcoke as fuel can switch to charcoal due to its better combustion properties and eco-friendly nature.

For more information on how to set up charcoal production plant based on date palm biomass or other crop residues in the Middle East, please email salman@bioenergyconsult.com or eko.sb.setyawan@gmail.com

Waste-to-Energy Prospects in the Middle East

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wastetoenergy-plant-qatarA combination of high fuel prices and a search for alternative technologies, combined with massive waste generation has led to countries in the Middle East region to consider Waste to Energy (or WtE) as a sustainable waste management strategy and cost-effective fuel source for the future. We look at the current state of the WtE market in the region.

It is estimated that each person in the United Arab Emirates produces 2 kg of municipal solid waste per day – that puts the total waste production figure somewhere in the region of 150 million tonnes every year. Given that the population currently stands at over 9.4 million (2013) and is projected to see an annual average growth figure of 2.3% over the next six years, over three times the global average, it’s clear that this is a lot of waste to be disposed of. In addition, the GCC nations in general rank in the bottom 10% of the sustainable nations in the world and are also amongst the top per capita carbon-releasers.

When we also consider that UAE are actively pursuing alternative energy technologies to supplement rapidly-decreasing and increasingly-costly traditional fossil fuels, mitigate the harmful effects of landfill, and reduce an ever-increasing carbon footprint, it becomes apparent that high on their list of proposed solutions is Waste to Energy (WtE). It could be an ideal solution to the problem.

What is WtE

Waste-to-Energy works on the simple principle of taking waste and turning it into a form of energy. This can be electricity, heat or transport fuels, and can be achieved in a variety of ways – the most common of which is incineration. MSW is taken to a WtE plant, incinerated at high temperatures and the resultant heat is used to boil water which creates steam to turn turbines, in the same way that burning gas or coal produces power. Gasification and anaerobic digestion are two further WtE methods which are also used.

However, WtE has several advantages over burning fossil fuels. Primarily amongst them are the potential to minimise landfill sites which have caused serious concern for many years. They are not only unsightly, but can also be contaminated, biologically or chemically. Toxic waste can leach into the ground beneath them and enter the water table.

Landfill sites also continuously emit carbon dioxide and methane, both harmful greenhouse gases – in addition methane is potentially explosive. Sending MSW to landfill also discourages recycling and necessitates more demand for raw materials. Finally, landfill sites are unpleasant places which attract vermin and flies and give off offensive odours.

WtE has been used successfully in many countries around the world for a long time now. Europe is the most enthusiastic proponent of WtE, with around 450 facilities; the Asia-Pacific region has just over 300; the USA has almost 100. In the rest of the world there are less than 30 facilities but this number is growing. Globally, it is estimated that the WtE industry is growing at approximately US $2 billion per annum and will be valued at around US $80 billion by the year 2022.

The USA ranks third in the world for the percentage of waste which is incinerated for energy production. Around 16% of the rubbish that America produces every day is burned in its WtE plants. Advocates claims the advantages are clear: reducing the amount of greenhouse gas emitted into the environment (estimates say that burning one ton of waste in a WtE plant saves between one half and one ton of greenhouse gases compared to landfill emissions, or the burning of conventional fuels), freeing up land which would normally be used for landfill (and, therefore, extending the life of existing landfill sites), encouraging recycling (some facilities have managed to reduce the amount of waste they process by up to 90% and the recycling of ferrous and non-ferrous metals provides an additional income source), and, perhaps most importantly, producing a revenue stream from the sale of the electricity generated.

In one small county alone, Lancaster, Pennsylvania, with a population of just over half-a-million people, more than 4.4 billion kWh of electricity has been produced through WtE in the last 20 years. This has generated over USD $256 million through its sale to local residents.

WtE in the Middle East

Given WtE’s potential to not only reduce greenhouse gas emissions and pollution on a local scale, but also to produce much-needed electricity in the region, what is the current state of affairs in the Middle East. There are several WtE initiatives already underway in the region. Qatar was the first GCC country to implement a waste-to-energy programme and currently generates over 30MW of electricity from its Domestic Solid Waste Management Center (DSWMC) located at Messeid (Doha). Saudi Arabia and the UAE have both stated that they have WtE production capacity targets of 100MW. Bahrain, Kuwait and Oman are also seriously considering waste-to-energy as a means to tackle the worsening waste management problem.

Abu Dhabi’s government is currently spending around US $850 million to build a 100 MW plant which is expected to be operational by 2017 and which will supply around 20,000 households with electricity. In Sharjah, the world’s largest household waste gasification plant, costing in excess of US $480 million, is due to be open in 2015.

However, not all the GCC members are as enthusiastic about WtE. Dubai’s government has recently scrapped plans for a US $2 billion project which would have made use of the 7,800 tonnes of domestic waste which is produced in Dubai every single day.

We asked Salman Zafar, Founder of Doha-based EcoMENA, a popular sustainability advocacy, why given the sheer scale of the waste in the Gulf region, the production of this form of energy is still in its infancy. “The main deterrent in the implementation of WtE projects in the Middle East is the current availability of cheap sources of energy already available, especially in the GCC,” he commented.

Salman Zafar further says, “WtE projects demand a good deal of investment, heavy government subsidies, tipping fees, power purchase agreements etc, which are hard to obtain for such projects in the region.” “The absence of a sustainable waste management strategy in Middle East nations is also a vital factor behind the very slow pace of growth of the WtE sector in the region. Regional governments, municipalities and local SWM companies find it easier and cost-effective to dump untreated municipal waste in landfills,” he added.

So, how can WtE contribute towards the region’s growing power demand in the future?

“Modern WtE technologies, such as RDF-based incineration, gasification, pyrolysis, anaerobic digestion etc, all have the ability to transform power demand as well as the waste management scenario in the region,” he continued. “A typical 250 – 300 tons per day WtE plant can produce around 3 – 4 MW of electricity and a network of such plants in cities across the region can make a real difference in the energy sector as well as augmenting energy reserves in the Middle East. In fact, WtE plants also produce a tremendous about of heat energy which can be utilised in process industries, further maximising their usefulness,” Salman Zafar concluded.

New technologies naturally take time to become established as their efficiency versus cost ratios are analysed. However, it is becoming increasingly clearer that waste-to-energy is a viable and efficient method for solid waste management and generation of alternative energy in the Middle East.

Biomass Wastes to Energy for MENA

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The high volatility in oil prices in the recent past and the resulting turbulence in energy markets has compelled many MENA countries, especially the non-oil producers, to look for alternate sources of energy, for both economic and environmental reasons. The significance of renewable energy has been increasing rapidly worldwide due to its potential to mitigate climate change, to foster sustainable development in poor communities, and augment energy security and supply.

The Middle East is well-poised for waste-to-energy development, with its rich feedstock base in the form of municipal solid wastes, crop residues and agro-industrial wastes. The high rate of population growth, urbanization and economic expansion in the Middle East is not only accelerating consumption rates but also accelerating the generation of a wide variety of waste. Bahrain, Saudi Arabia, UAE, Qatar and Kuwait rank in the top-ten worldwide in terms of per capita waste generation. The gross urban waste generation quantity from Arab countries is estimated at more than 80 million tons annually. Open dumping is the most prevalent mode of municipal solid waste disposal in most countries.

Waste-to-energy technologies hold the potential to create renewable energy from waste matter, including municipal solid waste, industrial waste, agricultural waste, and industrial byproducts. Besides recovery of substantial energy, these technologies can lead to a substantial reduction in the overall waste quantities requiring final disposal, which can be better managed for safe disposal in a controlled manner. Waste-to-energy systems can contribute substantially to GHG mitigation through both reductions of fossil carbon emissions and long-term storage of carbon in biomass wastes.

Modern waste-to-energy systems options offer significant, cost-effective and perpetual opportunities for greenhouse gas emission reductions. Additional benefits offered are employment creation in rural areas, reduction of a country’s dependency on imported energy carriers (and the related improvement of the balance of trade), better waste control, and potentially benign effects with regard to biodiversity, desertification, recreational value, etc. In summary, waste-to-energy can significantly contribute to sustainable development both in developed and less developed countries. Waste-to-energy is not only a solution to reduce the volume of waste that is and provide a supplemental energy source, but also yields a number of social benefits that cannot easily be quantified.

Biomass wastes can be efficiently converted into energy and fuels by biochemical and thermal conversion technologies, such as anaerobic digestion, gasification and pyrolysis. Waste-to-energy technologies hold the potential to create renewable energy from waste matter.  The implementation of waste-to-energy technologies as a method for safe disposal of solid and liquid biomass wastes, and as an attractive option to generate heat, power and fuels, can significantly reduce environmental impacts of wastes. In fact, energy recovery from MSW is rapidly gaining worldwide recognition as the fourth ‘R’ in sustainable waste management system – Reuse, Reduce, Recycle and Recover. A transition from conventional waste management system to one based on sustainable practices is necessary to address environmental concerns and to foster sustainable development in the region.

Thermal Conversion of Tannery Wastes

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tannery-wastesTanneries generate considerable quantities of sludge, shavings, trimmings, hair, buffing dusts and other general wastes and can consist of up to 70% of hide weight processed. Thermal technologies, gasification in particular, by virtue of chemically reducing conditions, provides a viable alternative thermal treatment for Chrome containing materials, and generates a chrome (III) containing ash. This ash has significant commercial value as it can be reconstituted.

All of the wastes created by the tannery can be gasified following pre-treatment methods such as maceration, drying and subsequent densification or briquetting. A combined drying and gasification process could eliminate solid waste, whilst providing a combustible gas as a tax-exempt renewable energy source, which the tannery can directly reuse. Gasification trials have illustrated that up to 70% of the intrinsic energy value of the wastes currently disposed can be recovered as “synthesis gas” energy.

Gasification technology has the potential to provide significant cost benefits in terms of power generation and waste disposal, and increase sustainability within the leather industry. The gasification process converts any carbon-containing material into a combustible gas comprised primarily of carbon monoxide, hydrogen and methane, which can be used as a fuel to generate electricity and heat.

A wide range of tannery wastes can be macerated, flash dried, densified and gasified to generate a clean syngas for reuse in boilers or other Combined Heat and Power systems. As a result up to 70% of the intrinsic energy value of the waste can be recovered as syngas, with up to 60% of this being surplus to process drying requirements so can be recovered for on-site boiler or thermal energy recovery uses.

A proprietary technology has been in commercial operation at a tanyard on the West Coast of Norway since mid 2001. The process employs gasification-and-plasma-cracking and offer the capability of turning the tannery waste problem to a valorising source that may add values to the plant owner in terms of excessive energy and ferrochrome, a harmless alloy that is widely used by the metallurgical industry. The process leaves no ashes but a non-leaching slag that is useful for civil engineering works, and, hence, no residues for landfill disposal

Energy Potential of Palm Kernel Shells

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palm-kernel-shellsThe Palm Oil industry in Southeast Asia and Africa generates large quantity of biomass wastes whose disposal is a challenging task. Palm kernel shells (or PKS) are the shell fractions left after the nut has been removed after crushing in the Palm Oil mill. Kernel shells are a fibrous material and can be easily handled in bulk directly from the product line to the end use. Large and small shell fractions are mixed with dust-like fractions and small fibres. Moisture content in kernel shells is low compared to other biomass residues with different sources suggesting values between 11% and 13%.

Palm kernel shells contain residues of Palm Oil, which accounts for its slightly higher heating value than average lignocellulosic biomass. Compared to other residues from the industry, it is a good quality biomass fuel with uniform size distribution, easy handling, easy crushing, and limited biological activity due to low moisture content. PKS can be readily co-fired with coal in grate fired -and fluidized bed boilers as well as cement kilns in order to diversify the fuel mix.

The primary use of palm kernel shells is as a boiler fuel supplementing the fibre which is used as primary fuel. In recent years kernel shells are sold as alternative fuel around the world. Besides selling shells in bulk, there are companies that produce fuel briquettes from shells which may include partial carbonisation of the material to improve the combustion characteristics. As a raw material for fuel briquettes, palm shells are reported to have the same calorific characteristics as coconut shells. The relatively smaller size makes it easier to carbonise for mass production, and its resulting palm shell charcoal can be pressed into a heat efficient biomass briquette.

Palm kernel shells have been traditionally used as solid fuels for steam boilers in palm oil mills across Southeast Asia. The steam generated is used to run turbines for electricity production. These two solid fuels alone are able to generate more than enough energy to meet the energy demands of a palm oil mill. Most palm oil mills in the region are self-sufficient in terms of energy by making use of kernel shells and mesocarp fibers in cogeneration. In recent years, the demand for palm kernel shells has increased considerably in Europe, Asia-Pacific, China etc resulting in price close to that of coal. Nowadays, cement industries and power producers are increasingly using palm kernel shells to replace coal. In grate-fired boiler systems, fluidized-bed boiler systems and cement kilns, palm kernel shells are an excellent fuel.

Cofiring of PKS yields added value for power plants and cement kilns, because the fuel significantly reduces carbon emissions – this added value can be expressed in the form of renewable energy certificates, carbon credits, etc. However, there is a great scope for introduction of high-efficiency cogeneration systems in the industry which will result in substantial supply of excess power to the public grid and supply of surplus PKS to other nations. Palm kernel shell is already extensively in demand domestically by local industries for meeting process heating requirements, thus creating supply shortages in the market.

Palm oil mills around the world may seize an opportunity to supply electricity for its surrounding plantation areas using palm kernel shells, empty fruit branches and palm oil mill effluent which have not been fully exploited yet. This new business will be beneficial for all parties, increase the profitability for palm oil industry, reduce greenhouse gas emissions and increase the electrification ratio in surrounding plantation regions.