Waste Management in Peshawar

Peshawar is among the biggest cities in Pakistan with estimated population of 4 million inhabitants. Like most of the cities in Pakistan, solid waste management is a big challenge in Peshawar as the city generate 600-700 tons of municipal waste every day, with per capita generation of about 0.3 to 0.4 kg per day. Major part of the Peshawar population belongs to low and middle income area and based upon this fact, waste generation rate per capita varies in different parts of the city.

peshawar

Municipal solid waste collection and disposal services in the city are poor as approximately 60 per cent of the solid wastes remain at collection points, or in streets, where it emits a host of pollutants into the air, making it unacceptable for breathing. A significant fraction of the waste is dumped in an old kiln depression around the southern side of the city where scavengers, mainly comprising young children, manually sort out recyclable materials such as iron, paper, plastics, old clothes etc.

Peshawar has 4 towns and 84 union councils (UCs). Solid waste management is one of their functions. Now city government has planned to build a Refuse Derived Fuel (RDF), Composting Plant and possibly a Waste to Energy Power Plant which would be a land mark of Peshawar city administration.

The UCs are responsible for door to door collection of domestic waste and a common shifting practice with the help of hand carts to a central pick-up points in the jurisdiction of each UC. Town Council is responsible for collection and transporting the mixed solid waste to the specified dumps which ends up at unspecified depressions, agricultural land and roadside dumps.

Open dumping of municipal wastes is widely practiced in Peshawar

Presently, there are two sites namely Hazar Khwani and Lundi Akhune Ahmed which are being used for the purpose of open dumping. Waste scavenging is a major activity of thousands of people in the city. An alarming and dangerous practice is the burning of the solid waste in open dumps by scavengers to obtain recyclables like plastics, glass and metals.

Almost 50 percent of recyclables are scavenged at transfer stations from the waste reaching at such points. The recyclable ratio that remains in the house varies and cannot be recovered by the authorities unless it is bought directly from the households. Only the part of recyclables reaching a certain bin or secondary transfer station can be exploited.

In some areas of city where waste is transported by private companies from transfer points to the disposal site out study found that scavengers could only get about 35% of the recyclables from the waste at transfer station.

Considering the above fact, it can be inferred that in case municipality introduces efficient waste transfer system in the city, the amount of recyclables reaching the disposal facility may increase by 30% of the current amount. In case house-to-house collection is introduced the municipality will be able to take hold of 90% of the recyclables in the waste stream being generated from a household.

Waste Management Outlook for India

Waste management crisis in India should be approached holistically; while planning for long term solutions, focus on addressing the immediate problems should be maintained. National and local governments should work with their partners to promote source separation, achieve higher percentages of recycling and produce high quality compost from organics. While this is being achieved and recycling is increased, provisions should be made to handle the non-recyclable wastes that are being generated and will continue to be generated in the future.

Recycling, composting and waste-to-energy are all integral parts of the waste disposal solution and they are complementary to each other; none of them can solve India’s waste crisis alone. Any technology should be considered as a means to address public priorities, but not as an end goal in itself. Finally, discussion on waste management should consider what technology can be used, to what extent in solving the bigger problem and within what timeframe.

Experts believe India will have more than nine waste-to-energy projects in different cities across India in the next three years, which will help alleviate the situation to a great extent. However, since waste-to-energy projects are designed to replace landfills, they also tend to displace informal settlements on the landfills. Here, governments should welcome discussions with local communities and harbor the informal recycling community by integrating it into the overall waste management system to make sure they do not lose their rights for the rest of the city’s residents.

This is important from a utilitarian perspective too, because in case of emergency situations like those in Bengaluru, Kerala, and elsewhere, the informal recycling community might be the only existing tool to mitigate damage due to improper waste management as opposed to infrastructure projects which take more than one year for completion and public awareness programs which take decades to show significant results.

Involvement of informal recycling community is vital for the success of any SWM program in India

Indian policy makers and municipal officials should utilize this opportunity, created by improper waste management examples across India, to make adjustments to the existing MSW Rules 2000, and design a concrete national policy based on public needs and backed by science. If this chance passes without a strong national framework to improve waste management, the conditions in today’s New Delhi, Bengaluru, Thiruvananthapuram, Kolkata, Mumbai, Chennai, Coimbatore and Srinagar will arise in many more cities as various forcing factors converge. This is what will lead to a solid waste management crisis affecting large populations of urban Indians.

The Indian Judiciary proved to be the most effective platform for the public to influence government action. The majority of local and national government activity towards improving municipal solid waste management is the result of direct public action, funneled through High Courts in each state, and the Supreme Court. In a recent case (Nov 2012), a slew of PILs led the High Court of Karnataka to threaten to supersede its state capital Bengaluru’s elected municipal council, and its dissolution, if it hinders efforts to improve waste management in the city.

In another case in the state of Haryana, two senior officials in its urban development board faced prosecution in its High Court for dumping waste illegally near suburbs. India’s strong and independent judiciary is expected to play an increasing role in waste management in the future, but it cannot bring about the required change without the aid of a comprehensive national policy.

Progress of Waste-to-Energy in the USA

Rising rates of consumption necessitate an improved approach to resource management. Around the world, from Europe to Asia, governments have adapted their practices and policies to reflect renewability. They’ve invested in facilities that repurpose waste as source of energy, affording them a reliable and cheap source of energy.

This seems like progress, given the impracticality of older methods. Traditional sources of energy like fossil fuels are no longer a realistic option moving forward, not only for their finite nature but also within the context of the planet’s continued health. That said, the waste-to-energy sector is subject to scrutiny.

We’ll detail the reasons for this scrutiny, the waste-to-energy sector’s current status within the United States and speculations for the future. Through a concise analysis of obstacles and opportunities, we’ll provide a holistic perspective of the waste-to-energy progress, with a summation of its positive and negative attributes.

Status of Waste-to-Energy Sector

The U.S. currently employs 86 municipal waste-to-energy facilities across 25 states for the purpose of energy recovery. While several have expanded to manage additional waste, the last new facility opened in 1995. To understand this apparent lack of progress in the area of thermochemical treatment of MSW, budget represents a serious barrier.

One of the primary reasons behind the shortage of waste-to-energy facilities in the USA is their cost. The cost of construction on a new plant often exceeds $100 million, and larger plants require double or triple that figure to build. In addition to that, the economic benefits of the investment aren’t immediately noticeable.

The Palm Beach County Renewable Energy Facility is a RDF-based waste-to-energy (WTE) facility.

The U.S. also has a surplus of available land. Where smaller countries like Japan have limited space to work within, the U.S. can choose to pursue more financially viable options such as landfills. The expenses associated with a landfill are far less significant than those associated with a waste-to-energy facility.

Presently, the U.S. processes 14 percent of its trash in waste-to-energy (WTE) plants, which is still a substantial amount of refuse given today’s rate of consumption. On a larger scale, North America ranks third in the world in the waste-to-energy movement, behind the European nations and the Asia Pacific region.

Future of WTE Sector

Certain factors influence the framework of an energy policy. Government officials have to consider the projected increase in energy demand, concentrations of CO2 in the atmosphere, space-constrained or preferred land use, fuel availability and potential disruptions to the supply chain.

A waste-to-energy facility accounts for several of these factors, such as space constraints and fuel availability, but pollution remains an issue. Many argue that the incineration of trash isn’t an effective means of reducing waste or protecting the environment, and they have evidence to support this.

The waste-to-energy sector extends beyond MSW facilities, however. It also encompasses biofuel, which has seen an increase in popularity. The aviation industry has shown a growing dedication to biofuel, with United Airlines investing $30 million in the largest producer of aviation biofuel.

If the interest of United Airlines and other companies is any indication, the waste-to-energy sector will continue to expand. Though negative press and the high cost of waste-to-energy facilities may impede its progress, advances in technology promise to improve efficiency and reduce expenses.

Positives and Negatives

The waste-to-energy sector provides many benefits, allowing communities a method of repurposing their waste. It has negative aspects that are also important to note, like the potential for pollution. While the sector offers solutions, some of them come at a cost.

It’s true that resource management is essential, and adapting practices to meet high standards of renewability is critical to the planet’s health. However, it’s also necessary to recognize risk, and the waste-to-energy sector is not without its flaws. How those flaws will affect the sector moving forward is critical to consider.

A Primer on Waste-to-Energy

Waste-to-Energy (also known as energy-from-waste) is the use of thermochemical and biochemical technologies to recover energy, usually in the form of electricity, steam and fuels, from urban wastes.These new technologies can reduce the volume of the original waste by 90%, depending upon composition and use of outputs.

Energy is the driving force for development in all countries of the world. The increasing clamor for energy and satisfying it with a combination of conventional and renewable resources is a big challenge. Accompanying energy problems in different parts of the world, another problem that is assuming critical proportions is that of urban waste accumulation.

The quantity of waste produced all over the world amounted to more than 12 billion tonnes in 2006, with estimates of up to 13 billion tonnes in 2011. The rapid increase in population coupled with changing lifestyle and consumption patterns is expected to result in an exponential increase in waste generation of upto 18 billion tonnes by year 2020.

Waste generation rates are affected by socio-economic development, degree of industrialization, and climate. Generally, the greater the economic prosperity and the higher percentage of urban population, the greater the amount of solid waste produced. Reduction in the volume and mass of solid waste is a crucial issue especially in the light of limited availability of final disposal sites in many parts of the world. Millions of tonnes of household wastes are generated each year with the vast majority disposed of in open fields or burnt wantonly.

The main categories of waste-to-energy technologies are physical technologies, which process waste to make it more useful as fuel; thermal technologies, which can yield heat, fuel oil, or syngas from both organic and inorganic wastes; and biological technologies, in which bacterial fermentation is used to digest organic wastes to yield fuel.

The three principal methods of thermochemical conversion are combustion in excess air, gasification in reduced air, and pyrolysis in the absence of air. The most common technique for producing both heat and electrical energy from wastes is direct combustion. Combined heat and power (CHP) or cogeneration systems, ranging from small-scale technology to large grid-connected facilities, provide significantly higher efficiencies than systems that only generate electricity.

Biochemical processes, like anaerobic digestion, can also produce clean energy in the form of biogas which can be converted to power and heat using a gas engine. In addition, wastes can also yield liquid fuels, such as cellulosic ethanol, which can be used to replace petroleum-based fuels. Cellulosic ethanol can be produced from grasses, wood chips and agricultural residues by biochemical route using heat, pressure, chemicals and enzymes to unlock the sugars in biomass wastes.

Waste-to-energy plants offer two important benefits of environmentally safe waste management and disposal, as well as the generation of clean electric power.  The growing use of waste-to-energy as a method to dispose of solid and liquid wastes and generate power has greatly reduced environmental impacts of municipal solid waste management, including emissions of greenhouse gases.

Concept of Zero Waste and Role of MRFs

Communities across the world are grappling with waste disposal issues. A consensus is emerging worldwide that the ultimate way to deal with waste is to eliminate it. The concept of Zero Waste encourages redesign of resource life cycles so that all products are reused, thereby systematically avoiding and eliminating the volume and toxicity of waste and materials.

zero-waste-MRF

The philosophy of Zero Waste strives to ensure that products are designed to be repaired, refurbished, re-manufactured and generally reused. Among key zero waste facilities are material recovery facilities, composting plants, reuse facilities, wastewater/biosolids plants etc.

Material recovery facilities (MRFs) are an essential part of a zero waste management program as it receives separates and prepares recyclable materials for marketing to end-user manufacturers. The main function of the MRF is to maximize the quantity of recyclables processed, while producing materials that will generate the highest possible revenues in the market. MRFs can also process wastes into a feedstock for biological conversion through composting and anaerobic digestion.

A materials recovery facility accepts materials, whether source separated or mixed, and separates, processes and stores them for later use as raw materials for remanufacturing and reprocessing. MRFs serve as an intermediate processing step between the collection of recyclable materials from waste generators and the sale of recyclable materials to markets for use in making new products.

There are basically four components of a typical MRF: sorting, processing, storage, and load-out. Any facility design plan should accommodate all these activities which promote efficient and effective operation of a recycling program. MRFs may be publicly owned and operated, publicly owned and privately operated, or privately owned and operated.

There are two types of MRFs – dirty and clean. A dirty MRF receives mixed waste material that requires labor intense sorting activities to separate recyclables from the mixed waste. A clean MRF accepts recyclable materials that have already been separated from the components in municipal solid waste (MSW) that are not recyclable. A clean MRF reduces the potential for material contamination.

A typical Zero Waste MRF (ZWMRF) may include three-stream waste collection infrastructure, resource recovery center, reuse/recycling, residual waste management facility and education centers.

The primary objective of all MRFs is to produce clean and pure recyclable materials so as to ensure that the commodities produced are marketable and fetch the maximum price. Since waste streams vary in composition and volume from one place to another, a MRF should be designed specifically to meet the short and long term waste management goals of that location. The real challenge for any MRF is to devise a recycling strategy whereby no residual waste stream is left behind.

The basic equipment used in MRFs are conveyors & material handling equipment to move material through the system, screening equipment to sort material by size, magnetic separation to remove ferrous metals, eddy current separation to remove non-ferrous metals, air classifiers to sort materials by density, optical sorting equipment to separate plastics or glass by material composition, and baling equipment to prepare recovered material for market. Other specialized equipment such as bag breakers, shredders and sink-float tanks can also be specified as required by application.

Biofuels from MSW – An Introduction

Nowadays, biofuels are in high demand for transportation, industrial heating and electricity generation. Different technologies are being tested for using MSW as feedstock for producing biofuels. This article will provide brief description of biochemical and thermochemical conversion routes for the production of biofuels from municipal solid wastes.

drop-in-biofuels

Biochemical conversion

The waste is collected and milled, particles are shredded to reduce the size of 0.2-1.22 mm. MSW is pretreated to improve the accessibility of enzymes and make use of the enzymes in the bacteria for biological degradation on solid waste. The mixture of biomass is mixed with sulfuric acid and sodium hydroxide and autoclaved. After steam treatment, the mixture is filtered and washed with deionized water. The pre-treated mixture is then dried and drained overnight. The pre-treatment process improves the formation of sugars by enzymatic hydrolysis, avoids the loss of carbohydrate and avoids the formation of by-products inhibitory.

After pre-treatment (pre-hydrolysis), the mixture undergoes enzymatic hydrolysis for conversion of polysaccharides into monomer sugars, such as glucose and xylose. The common enzymes used for starch-based substrates are amylase, pullulanase, isomylase and glucoamylase. Whereas for lignocellulose based substrates cellulases and glucosidases.

Finally, the mixture is fermented; sugars are converted to ethanol by using microorganisms such as, bacteria, yeast or fungi. The cellulosic and starch hydrolysates ethanolic fermentation were fermented by M. indicus at 37 °C for 72 h. The fungus uses the hexoses and pentoses sugars with a high concentration of inhibitors (i.e. furfural, hydroxymethyl furfural, and acetic acid).

The composition of MSW feedstock effects the yield of the subsequent processes. A high composition of food and vegetable waste is more desirable, as these wastes are easily degradable and result in high yields compared to paper and cardboard.

Thermochemical conversion

Gasification process is carried out by treating carbon-based material with either oxygen or steam to produce a gaseous fuel which requires high temperature and pressure. It can be described as partial oxidation of the waste. At first waste is reduced in size and dried to reduce the amount of energy used in the gasifier.

Biomass_Gasification_Process

Layout of a Typical Biomass Gasification Plant

 

The carbonaceous material oxidizes (combines with oxygen) to produce syngas (carbon monoxide and hydrogen) along with carbon dioxide, methane, water vapor, char, slag, and trace gases (depending on the composition of the feedstock). The syngas is then cleaned to remove any sulfur or acid gases and trace metals (depending on the composition of the feedstock).

The main uses of syngas are direct burning on site to provide heat or energy (by using boilers, gas turbines or steam driven engines) and refined to liquid fuels such as gasoline or ethanol.

Syngas can then be converted into biofuels and chemicals via catalytic processes such as the Fischer-Tropsch process. The Fischer-Tropsch process is a series of catalytic chemical reactions that convert syngas into liquid hydrocarbons by applying heat and pressure. Hydrocracking, hydro-treating, and hydro-isomerization can also be part of the “upgrading” process to maximize quantities of different products.

Waste-to-Energy in Saudi Arabia

Urban waste management has emerged as a big challenge for the government and local bodies in Saudi Arabia. The country generates more than 15 million tons of municipal solid waste each year with per capita waste production estimated to be 2 kg per day, among the highest worldwide. Municipal waste production in three largest cities – Riyadh, Jeddah and Dammam – exceeds 6 million tons per annum which gives an indication of the enormity of the problem faced by civic bodies.

waste-jeddah

The Problem of Waste

Municipal waste generation in Saudi Arabia is increasing at an unprecedented rate. Due to high population growth rate, rapid urbanization and fast-paced economic development, MSW generation is expected to cross 30 million tons per year by 2033. More than 75 percent of Kingdom’s population is concentrated in urban areas, and collected garbage is thrown in landfills or dumpsites without any processing or treatment.

Most of the landfills in Saudi Arabia are non-sanitary and prone to problems like leachate, vermin, flies and spontaneous fires, apart from greenhouse gas emissions.  It has become necessary for the Saudi government to devise an integrated waste management strategy, using international best practices and modern technologies, to tackle heaps of garbage accumulating across the country.

Promise of Waste-to-Energy

Waste-to-energy provides a cost-effective and eco-friendly solution to both energy demand and MSW disposal problems in Saudi Arabia. Increasing waste generation, inability of existing solutions to tackle waste and expansion of cities into ex-dump sites are strong drivers for large-scale deployment of WTE systems in the Kingdom.

Saudi Arabia has tremendous waste-to-energy potential due to plentiful availability of good quality municipal waste. Modern waste-to-energy technologies, such as RDF-based incineration, gasification, pyrolysis and anaerobic digestion have the ability to transform power demand and waste management scenario in the country.

A typical 250 – 300 tons per day garbage-to-energy plant can produce around 3 – 4 MW of electricity and a network of such plants in cities around the country can make a real difference in waste management as well as energy sectors.  In fact, such plants also produce tremendous about of heat energy which can be utilized in process industries and district cooling systems, further maximizing their usefulness.

Key Challenges

Around the world, waste-to-energy finds wide acceptance as a tool to manage urban wastes, with more than 1,000 waste-to-energy plants in operation globally, especially in Europe, China and the Asia-Pacific. However, waste-to-energy is struggling to get off-the-ground in Saudi Arabia due to several issues, the main reason being the cheap and plentiful availability of oil which prevents decision-makers to set effective regulations for waste-to-energy development in the country.

Waste-to-Energy is widely accepted as a part of sustainable waste management strategy worldwide.

Waste-to-Energy is widely accepted as a part of sustainable waste management strategy worldwide.

Policy-makers in KSA should consider waste-to-energy as a sustainable waste management solution, rather than as a power-producing industry. Unlike Western countries, waste management services are practically free-of-cost for the waste generators which act as a deterrent for governmental investment in new waste management solutions and technologies, such as waste-to-energy. Infact, waste collection, transport and disposal methods in Saudi Arabia do not match the standards of a developed country.

Future Outlook

Vision 2030, touted as most comprehensive economic reform package in Saudi history, puts forward a strong regulatory and investment framework to develop Saudi waste-to-energy sector. An ambitious target of 3GW of energy from waste is to be achieved by 2025.  A methodical introduction of modern waste management techniques like material recovery facilities, waste-to-energy systems and recycling infrastructure can significantly improve waste management scenario and can also generate good business opportunities.

To sum up, environmental issues associated with non-sanitary landfills, ineffectiveness of prevalent waste management model and rising energy demand are key drivers for development of waste-to-energy sector in Saudi Arabia.

Waste-to-Energy in India: An Interview with Salman Zafar

waste-mountainIndia’s waste-to-energy sector, which kicked off in 1987, is still searching for a successful role model, even after tens of millions of dollars of investment. In recent years, many ambitious waste-to-energy projects have been established or are being planned in different parts of the country, and it is hoped that things will brighten up in the coming years. Salman Zafar, CEO of BioEnergy Consult, talks to Power Today magazine on India’s tryst with waste-to-energy and highlights major challenges and obstacles in making waste-to-energy a success story in India.

Power Today: What are the challenges that the Waste to Energy sector faces in the current scenario where there is a rejuvenated interest in clean energy? Do you think the buzz around solar and wind power has relegated the Waste to Energy sector to the back benches?

Salman Zafar: India’s experience with waste-to-energy has been lackluster until now. The progress of waste-to-energy sector in India is hampered by multiples issues including

  1. poor quality of municipal waste,
  2. high capital and O&M costs of waste-to-energy systems,
  3. lack of indigenous technology,
  4. lack of successful projects and failure of several ambitious projects,
  5. lack of coordination between municipalities, state and central governments,
  6. heavy reliance on government subsidies,
  7. difficulties in obtaining long-term Power Purchase Agreements (PPAs) with state electricity boards (SEBs)
  8. lukewarm response of banks and financial institutions and (9) weak supply chain.

Waste-to-energy is different from solar (or wind) as it essentially aims to reduce the colossal amount of solid wastes accumulating in cities and towns all over India. In addition to managing wastes, waste-to-energy has the added advantage of producing power which can be used to meet rapidly increasing energy requirements of urban India. In my opinion, waste-to-energy sector has attracted renewed interest in the last couple of years due to Swachch Bharat Mission, though government’s heavy focus on solar power has impacted the development of waste-to-energy as well as biomass energy sectors.

Power Today: India has a Waste to Energy potential of 17,000 MW, of which only around 1,365 MW has been realised so far. How much growth do you expect in the sector?

Salman Zafar: As per Energy Statistics 2015 (refer to http://mospi.nic.in/Mospi_New/upload/Energy_stats_2015_26mar15.pdf), waste-to-energy potential in India is estimated to be 2,556 MW, of which approximately 150 MW (around 6%) has been harnessed till March 2016.

The progress of waste-to-energy sector in India is dependent on resolution of MSW supply chain issues, better understanding of waste management practices, lowering of technology costs and flexible financial model. For the next two years, I am anticipating an increase of around 75-100 MW of installed capacity across India.

Power Today: On the technological front, what kinds of advancements are happening in the sector?

Salman Zafar: Nowadays, advanced thermal technologies like MBT, thermal depolymerisation, gasification, pyrolysis and plasma gasification are hogging limelight, mainly due to better energy efficiency, high conversion rates and less emissions. Incineration is still the most popular waste-to-energy technology, though there are serious emission concerns in developing countries as many project developers try to cut down costs by going for less efficient air pollution control system.

Power Today: What according to you, is the general sentiment towards setting up of Waste to Energy plants? Do you get enough cooperation from municipal bodies, since setting up of plants involves land acquisition and capital expenditure?

Salman Zafar: Waste-to-energy projects, be it in India or any other developing country, is plagued by NIMBY (not-in-my-backyard) effect. The general attitude towards waste-to-energy is that of indifference resulting in lukewarm public participation and community engagement in such projects.

Government should setup dedicated waste-to-energy research centres to develop lost-cost and low-tech waste to energy solutions

Government should setup dedicated waste-to-energy research centres to develop lost-cost and low-tech waste to energy solutions

Lack of cooperation from municipalities is a major factor in sluggish growth of waste-to-energy sector in India. It has been observed that sometimes municipal officials connive with local politicians and ‘garbage mafia’ to create hurdles in waste collection and waste transport. Supply of poor quality feedstock to waste-to-energy plants by municipal bodies has led to failure of several high-profile projects, such as 6 MW MSW-to-biogas project in Lucknow, which was shut down within a year of commissioning due to waste quality issues.

Power Today: Do you think that government policies are in tandem when it comes to enabling this segment? What policies need to be changed, evolved or adopted to boost this sector?

Salman Zafar: A successful waste management strategy demands an integrated approach where recycling and waste-to-energy are given due importance in government policies. Government should strive to setup a dedicated waste-to-energy research centre to develop a lost-cost and low-tech solution to harness clean energy from millions of tons of waste generated in India.

The government is planning many waste-to-energy projects in different cities in the coming years which may help in easing the waste situation to a certain extent. However, government policies should be inclined towards inclusive waste management, whereby the informal recycling community is not robbed of its livelihood due to waste-to-energy projects.

Government should also try to create favourable policies for establishment of decentralized waste-to-energy plants as big projects are a logistical nightmare and more prone to failure than small-to-medium scale venture.

Note: This interview was originally published in June 2016 edition of Power Today magazine. 

Waste-to-Energy in China: Perspectives

China is the world’s largest MSW generator, producing as much as 175 million tons of waste every year. With a current population surpassing 1.37 billion and exponential trends in waste output expected to continue, it is estimated that China’s cities will need to develop an additional hundreds of landfills and waste-to-energy plants to tackle the growing waste management crisis.

garbage-china

China’s three primary methods for municipal waste management are landfills, incineration, and composting. Nevertheless, the poor standards and conditions they operate in have made waste management facilities generally inefficient and unsustainable. For example, discharge of leachate into the soil and water bodies is a common feature of landfills in China. Although incineration is considered to be better than landfills and have grown in popularity over the years, high levels of toxic emissions have made MSW incineration plants a cause of concern for public health and environment protection.

Prevalent Issues

Salman Zafar, a renowned waste management, waste-to-energy and bioenergy expert was interviewed to discuss waste opportunities in China. As Mr. Zafar commented on the current problems with these three primary methods of waste management used by most developing countries, he said, “Landfills in developing countries, like China and India, are synonymous with huge waste dumps which are characterized by rotting waste, spontaneous fires, toxic emissions and presence of rag-pickers, birds, animals and insects etc.” Similarly, he commented that as cities are expanding rapidly worldwide, it is becoming increasingly difficult to find land for siting new landfills.

On incineration, Zafar asserted that this type of waste management method has also become a controversial issue due to emission concerns and high technology costs, especially in developing countries. Many developers try to cut down costs by going for less efficient air pollution control systems”. Mr. Zafar’s words are evident in the concerns reflected in much of the data ­that waste management practices in China are often poorly monitored and fraudulent, for which data on emission controls and environmental protection is often elusive.

Similarly, given that management of MSW involves the collection, transportation, treatment and disposal of waste, Zafar explains why composting has also such a small number relative to landfills for countries like China. He says, “Composting is a difficult proposition for developing countries due to absence of source-segregation. Organic fraction of MSW is usually mixed with all sorts of waste including plastics, metals, healthcare wastes and industrial waste which results in poor quality of compost and a real risk of introduction of heavy metals into agricultural soils.” Given that China’s recycling sector has not yet developed to match market opportunities, even current treatment of MSW calls for the need of professionalization and institutionalization of the secondary materials industry.

While MSW availability is not an issue associated with the potential of the resource given its dispersion throughout the country and its exponential increase throughout, around 50 percent of the studies analyzed stated concerns for the high moisture content and low caloric value of waste in China, making it unattractive for WTE processes.

Talking about how this issue can be dealt with, Mr. Zafar commented that a plausible option to increase the calorific value of MSW is to mix it with agricultural residues or wood wastes. Thus, the biomass resources identified in most of the studies as having the greatest potential are not only valuable individually but can also be processed together for further benefits.

Top Challenges

Among the major challenges on the other hand, were insufficient or elusive data, poor infrastructure, informal waste collection systems and the lack of laws and regulations in China for the industry. Other challenges included market risk, the lack of economic incentives and the high costs associated with biomass technologies. Nevertheless, given that the most recurring challenges cited across the data were related to infrastructure and laws and regulations, it is evident that China’s biomass policy is in extreme need of reform.

China’s unsustainable management of waste and its underutilized potential of MSW feedstock for energy and fuel production need urgent policy reform for the industry to develop. Like Mr. Zafar says, “Sustainable waste management demands an integration of waste reduction, waste reuse, waste recycling, and energy recovery from waste and landfilling. It is essential that China implements an integrated solid waste management strategy to tackle the growing waste crisis”.

Future Perspectives

China’s government will play a key role in this integrated solid waste management strategy. Besides increased cooperation efforts between the national government and local governments to encourage investments in solid waste management from the private sector and foster domestic recycling practices, first, there is a clear need to establish specialized regulatory agencies (beyond the responsibilities of the State Environmental Protection Administration and the Ministry of Commerce) that can provide clearer operating standards for current WTE facilities (like sanitary landfills and incinerators) as well as improve the supervision of them.

It is essential that China implements an integrated solid waste management strategy to tackle the growing waste crisis

It is essential that China implements an integrated solid waste management strategy to tackle the growing waste crisis

Without clear legal responsibility assigned to specialized agencies, pollutant emissions and regulations related to waste volumes and operating conditions may continue to be disregarded. Similarly, better regulation in MSW management for efficient waste collection and separation is needed to incentivize recycling at the individual level by local residents in every city. Recycling after all is complementary to waste-to-energy, and like Salman Zafar explains, countries with the highest recycling rates also have the best MSW to energy systems (like Germany and Sweden).

Nevertheless, without a market for reused materials, recycling will take longer to become a common practice in China. As Chinese authorities will not be able to stop the waste stream from growing but can reduce the rate of growth, the government’s role in promoting waste management for energy production and recovery is of extreme importance.

Moving Grate Incineration: Preferred WTE Technology

Incineration is the most popular waste treatment method that transforms waste materials into useful energy. The incineration process converts waste into ash, flue gas, and heat. The type of thermal WTE technology most commonly used worldwide for municipal solid waste is the moving grate incineration. These moving grate incinerators are even sometimes referred to as as the Municipal Solid Waste Incinerators (MSWIs).

As of August 2013, of more than 1000 of 1200 Waste-to-Energy plants (among 40 different countries) there is no pre-treatment of the MSW before it is combusted using a moving grate. The hot combustion gases are commonly used in boilers to create steam that can be utilized for electricity production. The excess energy that can’t be used for electricity can possibly be used for industrial purposes, such as desalination or district heating/cooling.

moving-grate_incinerator

Benefits of Moving Grate Incineration

The moving grate incineration technology is lenient in that it doesn’t need prior MSW sorting or shredding and can accommodate large quantities and variations of MSW composition and calorific value. With over 100 years of operation experience, the moving grate incineration system has a long track record of operation for mixed MSW treatment. Between 2003 and 2011, it was reported that at least 106 moving grate incineration plants were built worldwide for MSW treatment. Currently, it is the main thermal treatment used for mixed MSW.

Compared to other thermal treatment technologies, the unit capacity and plant capacity of the moving grate incineration system is the highest, ranging from 10 to 920 tpd and 20 to 4,300 tpd. This system is able to operate 8,000 hours per year with one scheduled stop for inspection and maintenance of a duration of roughly one month. Today, the moving grate incineration system is the only treatment type which has been proven to be capable of treating over 3,000 tpd of mixed MSW without requiring any pretreatment steps. Being composed of six lines of furnace, one of the world’s largest moving grate incineration plants has a capacity of 4,300 tpd and was installed in Singapore by Mitsubishi in 2000

Working Principle

Moving-grate incineration requires that the grate be able to move the waste from the combustion chamber to allow for an effective and complete combustion. A single incineration plant is able to process thirty-five metric tons of waste per hour of treatment.

The MSW for a moving grate incinerator does not require pretreatment. For this reason, it is easier to process large variations and quantities. Most of these incineration plants have hydraulic feeders to feed as-received MSW to the combustion chamber (a moving grate that burns the material), a boiler to recover heat, an air pollution control system to clean toxins in the flus gas, and discharge units for the fly ash. The air or water-cooled moving grate is the central piece of the process and is made of special alloys that resist the high temperature and avoid erosion and corrosion.

Working principle of a grate incinerator

The waste is first dried on the grate and then burnt at a high temperature (850 to 950 degrees C) accompanied with a supply of air. With a crane, the waste itself is emptied into an opening in the grate. The waste then moves towards the ash pit and it is then treated with water, cleaning the ash out. Air then flows through the waste, cooling the grate. Sometimes grates can also be cooled with water instead. Air gets blown through the boiler once more (but faster this time) to complete the burning of the flue gases to improve the mixing and excess of oxygen.

Suitability for Developing Nations

For lower income and developing countries with overflowing landfills, the moving grate incinerator seems suitable and efficient. Moving grate incineration is the most efficient technology for a large-scale mixed MSW treatment because it is the only thermal technology that has been able to treat over 3,000 tons of mixed MSW per day. It also seems to be considerably cheaper than conventional technologies.

Compared to other types of Waste-to-Energy technologies, this type of system also shows the highest ability to handle variation of MSW characteristics. As for the other incineration technologies like gasification and pyrolysis technologies, these are either limited in small-scale, limited in material for industrial/hazardous waste treatment, requiring preprocessing of mixed MSW before feeding, which make them not suitable for large-scale mixed MSW treatment.

Conclusion

For the reduction of significant waste volume, treatment using a moving grate incinerator with energy recovery is the most commonly used form of waste-to-energy (WTE) technology. The moving grate’s ability to treat significant volumes of waste efficiently, while not requiring pre-treatment or sorting is a major advantage that makes this suitable for developing countries. This technology could provide many other benefits to such nations. Implementing moving grate incinerators is most suitable for developing nations because not only will it reduce waste volume, but it would also reduce the demand for landfills, and could recover energy for electricity.

References

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UN-HABITAT, 2010. Collection of Municipal Solid Waste in Developing Countries. United Nations Human Settlements Programme (UN-HABITAT), Nairobi. Available:
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