Tag Archives: MSW

Everything You Should Know About MSW-to-Energy

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You know the saying: One person’s trash is another’s treasure. When it comes to recovering energy from municipal solid waste — commonly called garbage or trash— that treasure can be especially useful. Instead of taking up space in a landfill, we can process our trash to produce energy to power our homes, businesses and public buildings.

In 2015, the United States got about 14 billion kilowatt-hours of electricity from burning municipal solid waste, or MSW. Seventy-one waste-to-energy plants and four additional power plants burned around 29 million tons of MSW in the U.S. that year. However, just 13 percent of the country’s waste becomes energy. Around 35 percent is recycled or composted, and the rest ends up in landfills.

MSW-to-Energy

Recovering Energy Through Incineration

The predominant technology for MSW-to-energy plants is incineration, which involves burning the trash at high temperatures. Similarly to how some facilities use coal or natural gas as fuel sources, power plants can also burn MSW as fuel to heat water, which creates steam, turns a turbine and produces electricity.

Several methods and technologies can play a role in burning trash to create electricity. The most common type of incineration plant is what’s called a mass-burn facility. These units burn the trash in one large chamber. The facility might sort the MSW before sending it to the combustion chamber to remove non-combustible materials and recyclables.

These mass-burn incineration systems use excess air to facilitate mixing, and ensure air gets to all the waste. Many of these units also burn the fuel on a sloped, moving grate to mix the waste even further. These steps are vital because solid waste is inconsistent, and its content varies. Some facilities also shred the MSW before moving it to the combustion chamber.

Gasification Plants

Another method for converting trash into electricity is gasification. This type of waste-to-energy plant doesn’t burn MSW directly, but instead uses it as feedstock for reactions that produce a fuel gas known as synthesis gas, or syngas. This gas typically contains carbon monoxide, carbon dioxide, methane, hydrogen and water vapor.

Approaches to gasification vary, but typically include high temperatures, high-pressure environments, very little oxygen and shredding MSW before the process begins. Common MSW gasification methods include:

  • Pyrolysis, which involves little to no oxygen, partial pressure and temperatures between approximately 600 and 800 degrees Celsius.
  • Air-fed systems, which use air instead of pure oxygen and temperatures between 800 and 1,800 degrees Celsius.
  • Plasma or plasma arc gasification, which uses plasma torches to increase temperatures to 2,000 to 2,800 degrees Celsius.

Syngas can be burned to create electricity, but it can also be a component in the production of transportation fuels, fertilizers and chemicals. Proponents of gasification report that it is a more efficient waste-to-energy method than incineration, and can produce around 1,000 kilowatt-hours of electricity from one ton of MSW. Incineration, on average, produces 550 kilowatt-hours.

Challenges of MSW-to-Energy

Turning trash into energy seems like an ideal solution. We have a lot of trash to deal with, and we need to produce energy. MSW-to-energy plants solve both of those problems. However, a relatively small amount of waste becomes energy, especially in the U.S.

Typical layout of MSW-to-Energy Plant

This lack may be due largely to the upfront costs of building a waste-to-energy plant. It is much cheaper in the short term to send trash straight to a landfill. Some people believe these energy production processes are just too complicated and expensive. Gasification, especially, has a reputation for being too complex.

Environmental concerns also play a role, since burning waste can release greenhouse gases. Although modern technologies can make burning waste a cleaner process, its proponents still complain it is too dirty.

Despite these challenges, as trash piles up and we continue to look for new sources of energy, waste-to-energy plants may begin to play a more integral role in our energy production and waste management processes. If we handle it responsibly and efficiently, it could become a very viable solution to several of the issues our society faces.

Waste-to-Energy in Saudi Arabia

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Urban waste management has emerged as a big challenge for the government and local bodies in Saudi Arabia. The country generates more than 15 million tons of municipal solid waste each year with per capita waste production estimated to be 2 kg per day, among the highest worldwide. Municipal waste production in three largest cities – Riyadh, Jeddah and Dammam – exceeds 6 million tons per annum which gives an indication of the enormity of the problem faced by civic bodies.

waste-jeddah

The Problem of Waste

Municipal waste generation in Saudi Arabia is increasing at an unprecedented rate. Due to high population growth rate, rapid urbanization and fast-paced economic development, MSW generation is expected to cross 30 million tons per year by 2033. More than 75 percent of Kingdom’s population is concentrated in urban areas, and collected garbage is thrown in landfills or dumpsites without any processing or treatment.

Most of the landfills in Saudi Arabia are non-sanitary and prone to problems like leachate, vermin, flies and spontaneous fires, apart from greenhouse gas emissions.  It has become necessary for the Saudi government to devise an integrated waste management strategy, using international best practices and modern technologies, to tackle heaps of garbage accumulating across the country.

Promise of Waste-to-Energy

Waste-to-energy provides a cost-effective and eco-friendly solution to both energy demand and MSW disposal problems in Saudi Arabia. Increasing waste generation, inability of existing solutions to tackle waste and expansion of cities into ex-dump sites are strong drivers for large-scale deployment of WTE systems in the Kingdom.

Saudi Arabia has tremendous waste-to-energy potential due to plentiful availability of good quality municipal waste. Modern waste-to-energy technologies, such as RDF-based incineration, gasification, pyrolysis and anaerobic digestion have the ability to transform power demand and waste management scenario in the country.

A typical 250 – 300 tons per day garbage-to-energy plant can produce around 3 – 4 MW of electricity and a network of such plants in cities around the country can make a real difference in waste management as well as energy sectors.  In fact, such plants also produce tremendous about of heat energy which can be utilized in process industries and district cooling systems, further maximizing their usefulness.

Key Challenges

Around the world, waste-to-energy finds wide acceptance as a tool to manage urban wastes, with more than 1,000 waste-to-energy plants in operation globally, especially in Europe, China and the Asia-Pacific. However, waste-to-energy is struggling to get off-the-ground in Saudi Arabia due to several issues, the main reason being the cheap and plentiful availability of oil which prevents decision-makers to set effective regulations for waste-to-energy development in the country.

Waste-to-Energy is widely accepted as a part of sustainable waste management strategy worldwide.

Waste-to-Energy is widely accepted as a part of sustainable waste management strategy worldwide.

Policy-makers in KSA should consider waste-to-energy as a sustainable waste management solution, rather than as a power-producing industry. Unlike Western countries, waste management services are practically free-of-cost for the waste generators which act as a deterrent for governmental investment in new waste management solutions and technologies, such as waste-to-energy. Infact, waste collection, transport and disposal methods in Saudi Arabia do not match the standards of a developed country.

Future Outlook

Vision 2030, touted as most comprehensive economic reform package in Saudi history, puts forward a strong regulatory and investment framework to develop Saudi waste-to-energy sector. An ambitious target of 3GW of energy from waste is to be achieved by 2025.  A methodical introduction of modern waste management techniques like material recovery facilities, waste-to-energy systems and recycling infrastructure can significantly improve waste management scenario and can also generate good business opportunities.

To sum up, environmental issues associated with non-sanitary landfills, ineffectiveness of prevalent waste management model and rising energy demand are key drivers for development of waste-to-energy sector in Saudi Arabia.

Waste-to-Energy in India: An Interview with Salman Zafar

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India’s waste-to-energy sector, which kicked off in 1987, is still searching for a successful role model, even after tens of millions of dollars of investment. In recent years, many ambitious waste-to-energy projects have been established or are being planned in different parts of the country, and it is hoped that things will brighten up in the coming years. Salman Zafar, CEO of BioEnergy Consult, talks to Power Today magazine on India’s tryst with waste-to-energy and highlights major challenges and obstacles in making waste-to-energy a success story in India.

waste-mountain

Power Today: What are the challenges that the Waste to Energy sector faces in the current scenario where there is a rejuvenated interest in clean energy? Do you think the buzz around solar and wind power has relegated the Waste to Energy sector to the back benches?

Salman Zafar: India’s experience with waste-to-energy has been lackluster until now. The progress of waste-to-energy sector in India is hampered by multiples issues including

  1. poor quality of municipal waste,
  2. high capital and O&M costs of waste-to-energy systems,
  3. lack of indigenous technology,
  4. lack of successful projects and failure of several ambitious projects,
  5. lack of coordination between municipalities, state and central governments,
  6. heavy reliance on government subsidies,
  7. difficulties in obtaining long-term Power Purchase Agreements (PPAs) with state electricity boards (SEBs)
  8. lukewarm response of banks and financial institutions and (9) weak supply chain.

Waste-to-energy is different from solar (or wind) as it essentially aims to reduce the colossal amount of solid wastes accumulating in cities and towns all over India. In addition to managing wastes, waste-to-energy has the added advantage of producing power which can be used to meet rapidly increasing energy requirements of urban India.

In my opinion, waste-to-energy sector has attracted renewed interest in the last couple of years due to Swachch Bharat Mission, though government’s heavy focus on solar power has impacted the development of waste-to-energy as well as biomass energy sectors.

Power Today: India has a Waste to Energy potential of 17,000 MW, of which only around 1,365 MW has been realised so far. How much growth do you expect in the sector?

Salman Zafar: As per Energy Statistics 2015 (refer to http://mospi.nic.in/Mospi_New/upload/Energy_stats_2015_26mar15.pdf), waste-to-energy potential in India is estimated to be 2,556 MW, of which approximately 150 MW (around 6%) has been harnessed till March 2016.

The progress of waste-to-energy sector in India is dependent on resolution of MSW supply chain issues, better understanding of waste management practices, lowering of technology costs and flexible financial model. For the next two years, I am anticipating an increase of around 75-100 MW of installed capacity across India.

Power Today: On the technological front, what kinds of advancements are happening in the sector?

Salman Zafar: Nowadays, advanced thermal technologies like MBT, thermal depolymerisation, gasification, pyrolysis and plasma gasification are hogging limelight, mainly due to better energy efficiency, high conversion rates and less emissions. Incineration is still the most popular waste-to-energy technology, though there are serious emission concerns in developing countries as many project developers try to cut down costs by going for less efficient air pollution control system.

Power Today: What according to you, is the general sentiment towards setting up of Waste to Energy plants? Do you get enough cooperation from municipal bodies, since setting up of plants involves land acquisition and capital expenditure?

Salman Zafar: MSW-to-energy projects, be it in India or any other developing country, is plagued by NIMBY (not-in-my-backyard) effect. The general attitude towards waste-to-energy is that of indifference resulting in lukewarm public participation and community engagement in such projects.

Government should setup dedicated waste-to-energy research centres to develop lost-cost and low-tech waste to energy solutions

Government should setup dedicated waste-to-energy research centres to develop lost-cost and low-tech waste to energy solutions

Lack of cooperation from municipalities is a major factor in sluggish growth of waste-to-energy sector in India. It has been observed that sometimes municipal officials connive with local politicians and ‘garbage mafia’ to create hurdles in waste collection and waste transport.

Supply of poor quality feedstock to waste-to-energy plants by municipal bodies has led to failure of several high-profile projects, such as 6 MW MSW-to-biogas project in Lucknow, which was shut down within a year of commissioning due to waste quality issues.

Power Today: Do you think that government policies are in tandem when it comes to enabling this segment? What policies need to be changed, evolved or adopted to boost this sector?

Salman Zafar: A successful waste management strategy demands an integrated approach where recycling and waste-to-energy are given due importance in government policies. Government should strive to setup a dedicated waste-to-energy research centre to develop a lost-cost and low-tech solution to harness clean energy from millions of tons of waste generated in India.

The government is planning many waste-to-energy projects in different cities in the coming years which may help in easing the waste situation to a certain extent. However, government policies should be inclined towards inclusive waste management, whereby the informal recycling community is not robbed of its livelihood due to waste-to-energy projects.

Government should also try to create favourable policies for establishment of decentralized waste-to-energy plants as big projects are a logistical nightmare and more prone to failure than small-to-medium scale venture.

Moving Grate Incineration: The Most Common WTE Technology

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Incineration is the most popular waste treatment method that transforms waste materials into useful energy. The incineration process converts waste into ash, flue gas, and heat. The type of thermal WTE technology most commonly used worldwide for municipal solid waste is the moving grate incineration. These moving grate incinerators are even sometimes referred to as as the Municipal Solid Waste Incinerators.

There are more than 1500 Waste-to-Energy plants (among 40 different countries) there is no pre-treatment of the MSW before it is combusted using a moving grate. The hot combustion gases are commonly used in boilers to create steam that can be utilized for electricity production. The excess energy that can’t be used for electricity can possibly be used for industrial purposes, such as desalination or district heating/cooling.

moving-grate_incinerator

Benefits of Moving Grate Incineration

The moving grate incineration technology is lenient in that it doesn’t need prior MSW sorting or shredding and can accommodate large quantities and variations of MSW composition and calorific value. With over 100 years of operation experience, the moving grate incineration system has a long track record of operation for mixed MSW treatment. Between 2003 and 2020, it was reported that at least 200 moving grate incineration plants were built worldwide for MSW treatment. Currently, it is the main thermal treatment used for mixed MSW.

Compared to other thermal treatment technologies, the unit capacity and plant capacity of the moving grate incineration system is the highest, ranging from 10 to 920 tpd and 20 to 4,300 tpd. This system is able to operate 8,000 hours per year with one scheduled stop for inspection and maintenance of a duration of roughly one month.

Today, the moving grate incineration system is the only treatment type which has been proven to be capable of treating over 3,000 tpd of mixed MSW without requiring any pretreatment steps. Being composed of six lines of furnace, one of the world’s largest moving grate incineration plants has a capacity of 4,300 tpd and was installed in Singapore by Mitsubishi in 2000

Working Principle

Moving grate incineration requires that the grate be able to move the waste from the combustion chamber to allow for an effective and complete combustion. A single incineration plant is able to process thirty-five metric tons of waste per hour of treatment.

The MSW for a moving grate incinerator does not require pretreatment. For this reason, it is easier to process large variations and quantities. Most of these incineration plants have hydraulic feeders to feed as-received MSW to the combustion chamber (a moving grate that burns the material), a boiler to recover heat, an air pollution control system to clean toxins in the flus gas, and discharge units for the fly ash. The air or water-cooled moving grate is the central piece of the process and is made of special alloys that resist the high temperature and avoid erosion and corrosion.

Working principle of a grate incinerator

The waste is first dried on the grate and then burnt at a high temperature (850 to 950 degrees C) accompanied with a supply of air. With a crane, the waste itself is emptied into an opening in the grate. The waste then moves towards the ash pit and it is then treated with water, cleaning the ash out. Air then flows through the waste, cooling the grate. Sometimes grates can also be cooled with water instead. Air gets blown through the boiler once more (but faster this time) to complete the burning of the flue gases to improve the mixing and excess of oxygen.

Suitability for Developing Nations

For lower income and developing countries with overflowing landfills, the moving grate incinerator seems suitable and efficient. Moving grate incineration is the most efficient technology for a large-scale mixed MSW treatment because it is the only thermal technology that has been able to treat over 3,000 tons of mixed MSW per day. It also seems to be considerably cheaper than conventional technologies.

Compared to other types of Waste-to-Energy technologies, this type of system also shows the highest ability to handle variation of MSW characteristics. As for the other incineration technologies like gasification and pyrolysis technologies, these are either limited in small-scale, limited in material for industrial/hazardous waste treatment, requiring preprocessing of mixed MSW before feeding, which make them not suitable for large-scale mixed MSW treatment.

Conclusion

For the reduction of significant waste volume, treatment using a moving grate incinerator with energy recovery is the most common waste-to-energy technology. The moving grate’s ability to treat significant volumes of waste efficiently, while not requiring pre-treatment or sorting is a major advantage that makes this suitable for developing countries.

This technology could provide many other benefits to such nations. Implementing moving grate incinerators is most suitable for developing nations because not only will it reduce waste volume, but it would also reduce the demand for landfills, and could recover energy for electricity.

References

 “A Rapidly Emerging WTE Technology: Circulating Fluid Bed Combustion”. Huang, Qunxing, Yong Chi1, and Nickolas J. Themelis. Proceedings of International Thermal Treatment Technologies (IT3), San Antonio, TX, October 2013. Columbia University. Available: http://www.seas.columbia.edu/earth/wtert/sofos/Rapid_Emerging_Tech_CFB.pdf accessed on 29 March 2016.
“Incineration.” Waste Management Resources. Waste Management Resources. Available: http://www.wrfound.org.uk/articles/incineration.html accessed on 29 March 2016.
Kamuk, Bettina, and Jørgen Haukohl. ISWA Guidelines: Waste to Energy in Low and Middle Income Countries. Rep. International Solid Waste Association, 2013. Print.
“Municipal Solid Waste Management and Waste-to-Energy in the United States, China and Japan.” Themelis, Nickolas J., and Charles Mussche. 2nd International Academic Symposium on Enhanced Landfill Mining, Houthalen and Helchteren, Belgium, 4-16 October 2013.  Enhanced Landfill Mining. Columbia University.
“Review of MSW Thermal Treatment Tecnologies.” Lai, K.C.K., I.M.C. Lo, and T.T.Z. Liu. Proceedings of the International Conference on Solid Waste 2011- Moving Towards Sustainable Resource Management, Hong Kong SAR, P.R. China, 2 – 6 May 2011. Hong Kong SAR, P.R. China. 2011. 317-321. Available: http://www.iswa.org/uploads/tx_iswaknowledgebase/10_Thermal_Technology.pdf. accessed on 14 April 2016.
UN-HABITAT, 2010. Collection of Municipal Solid Waste in Developing Countries. United Nations Human Settlements Programme (UN-HABITAT), Nairobi. Available:
http://www.eawag.ch/fileadmin/Domain1/Abteilungen/sandec/E-Learning/Moocs/Solid_Waste/W1/Collection_MSW_2010.pdf.
World Bank, 2012. What a Waste: A Global Review of Solid Waste Management. Urban Development Series Knowledge Papers. Available: http://documents.worldbank.org/curated/en/2012/03/16537275/waste-global-review-solid-wastemanagement. accessed on 14 April 2016.

Solid Waste Management in Nigeria

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Solid waste management is the most pressing environmental challenge faced by urban and rural areas of Nigeria. Nigeria, with population exceeding 170 million, is one of the largest producers of solid waste in Africa. Despite a host of policies and regulations, solid waste management in the country is assuming alarming proportions with each passing day.

waste-nigeria

Nigeria generates more than 32 million tons of solid waste annually, out of which only 20-30% is collected. Reckless disposal of MSW has led to blockage of sewers and drainage networks, and choking of water bodies. Most of the wastes is generated by households and in some cases, by local industries, artisans and traders which litters the immediate surroundings.

Improper collection and disposal of municipal wastes is leading to an environmental catastrophe as the country currently lack adequate budgetary provisions for the implementation of integrated waste management programmes across the States.

According to the United Nations Habitat Watch, African city populations will more than triple over the next 40 years. African cities are already inundated with slums; a phenomenon that could triple urban populations and spell disaster, unless urgent actions are initiated. Out of the 36 states and a federal capital in the country, only a few have shown a considerable level of resolve to take proactive steps in fighting this scourge, while the rest have merely paid lip services to issues of waste management indicating a huge lack of interest to develop the waste sector.

Scenario in Lagos

Lagos State, the commercial hub of Nigeria, is the second fastest growing city in Africa and seventh in the world.  The latest reports estimate its population to be more than 21 million making it the largest city in entire Africa.  With per capita waste generation of 0.5 kg per day, the city generates more than 10,000 tons of urban waste every day.

Despite being a model for other states in the country, municipal waste management is a big challenge for the Lagos State Waste Management Agency (LAWMA) to manage alone, hence the need to engage the services of private waste firms and other franchisee to reduce the burden of waste collection and disposal. One fundamental issue is the delayed collection of household solid waste.  In some cases, the wastes are not collected until after a week or two, consequently, the waste bin overflows and litters the surroundings.

Improper garbage disposal and lack of reliable transport infrastructure means that collected wastes are soon dispersed to other localities. Another unwelcome practice is to overload collection trucks with 5-6 tons of waste to reduce the number of trips; this has necessitated calls by environmental activist to prevail on the relevant legislature to conform to the modern waste transportation standard.

Situation in Oyo

Away from Lagos State, Oyo is another ancient town in Nigeria with an estimated population of six million people. Here, solid waste is regulated by the Oyo State Solid Waste Management Authority (OYOWMA). Unlike Lagos State, Oyo State does not have a proper waste management scheme that cuts across the nooks and crannies of the state, apart from Ibadan, the capital city, people from other towns like Ogbomoso and Iseyin resort to waste burning. In case the waste generators feels that the amount being charged by the waste franchisee is beyond their means, they dump the waste along flood paths thus compounding the waste predicament.

Burning of municipal wastes is a common practice in Nigeria

Burning of municipal wastes is a common practice in Nigeria

Kano and Rivers State with its fair share of population also suffers similar fate in controlling and managing solid waste. Generally speaking, population increase in Nigeria has led to an unprecedented growth in its economy but with a devastating effect on the environment as more wastes are generated due to the need for housing, manufacturing industries and a boost in trade volume.

Future Perspectives

The government at the federal level as a matter of urgency needs to revive its regulatory framework that will be attractive for private sectors to invest in waste collection, recycling and reusing.  The environmental health officer’s registration council of Nigeria would do well to intensify more effort to monitor and enforce sanitation laws as well as regulate the activities of the franchisees on good sustainable practices.

Taking the advocacy further on waste management, to avoid littering the environment, some manufacturing companies (e.g. chemical and paint industry) have introduced a recall process that will reward individuals who returns empty/used plastic containers. This cash incentive has been proven over time to validate the waste to wealth program embarked upon by the manufacturing companies. It is also expected that the government will build more composting and recycling plants in addition to the ones in Ekiti and Kano State to ensure good sustainable waste management.

Waste management situation in Nigeria currently requires concerted effort to sensitize the general public on the need for proper disposal of solid waste. Also, the officials should be well trained on professionalism, service delivery and ensure that other states within the country have access to quality waste managers who are within reach and can assist on the best approach to managing their waste before collection.

Generating Electricity from Municipal Solid Waste

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We live in a throwaway society that accumulates vast quantities of waste every day. While this comes with pressing challenges, there are also opportunities for professionals including electrical engineers to process at least some of the waste to produce much-needed renewable energy.

According to the U.S. Energy Information Administration (EIA), in 2018 a total of 68 U.S. power plants generated around 14 billion kilowatt-hours of electricity from 29.5 million tons of combustible municipal solid waste (MSW). Biomass, which comes from plants and animals and is a source of renewable energy, was responsible for more than half (about 51%) of the electricity generated from waste. It also accounted for about 64% of the weight of the MSW used. The rest of the waste used was from other combustible materials including synthetic materials made from petroleum and plastics. Glass and metal are generally not noncombustible.

WTE_Plant_Belgium

Waste-to-Energy is now widely accepted as a part of sustainable waste management strategy.

Municipal Solid Waste in the U.S.

Burning MSW is not only a sustainable way to produce electricity, it also reduces the volume of waste that would inevitably end up in landfills. Instead, the EIA estimates that burning MSW effectively reduces waste volumes by about 87%.

But, while more than 268 million tons of MSW are generated in the United States every year, in 2017, only 12.7% of it was burned to recover energy. More than half (52.1%) went to landfill, about a quarter (25.1%) was recycled, and the rest (10.1%) was used to generate compost.

According to a U.S. Environmental Protection Agency (EPA) fact sheet on sustainable materials management published in November 2019, the total MSW generated in 2017 by material, comprised:

  • Paper and paperboard, primarily containers and packaging 25%
  • Food 15.2% (see below)
  • Plastics 13.2% (19.2% of the total materials that ended up in landfill were plastics)
  • Yard trimmings 13.1% (most of this type of waste is composted)
  • Rubber, leather and textiles 9.7%
  • Metals 9.4%
  • Wood 6.7%
  • Glass 4.2%
  • Other 3.5%

Indicating tremendous human waste in its worst form, 22% of the material that ended up in landfill was classified as food. Trashed food was also the product category with the highest landfill rate, at an alarming 75.3%. Nearly a quarter (22%) of materials that were combusted with energy recovery were food, and overall, food was also the highest product category to recover energy, with a rate of 18.4%.

The total MSW combusted to generate energy was made up of the following materials:

  • Food 22%
  • Plastics 16.4%
  • Rubber, leather, and textiles 16.1%
  • Paper and paperboard 13.2%
  • Wood 8.4%
  • Metals 8.6%
  • Yard trimmings 6.2%
  • Glass 4.3%
  • Other 4.3%

Generating Electricity from MSW

There are a variety of technologies for generating electricity from municipal solid waste, but in the US the most common system involves mass burning of MSW in a large incinerator that has a boiler that produces steam, and a generator that produces electricity. Another entails processing MSW into fuel pellets for use in smaller power plants.

Waste materials destined to be processed to generate electricity

Generating electricity in mass-burn WTE plants is remarkably straightforward and follows seven basic steps:

  1. The MSW is dumped out of garbage trucks into a large pit.
  2. A crane with a giant claw attachment is used to grab the waste and dump it into a combustion chamber.
  3. The waste, which now becomes the fuel, starts to burn, releasing heat.
  4. The heat that is released turns water in the boiler into high-pressure steam.
  5. The steam turns the turbine generator’s blades and produces electricity.
  6. The mass-burn plant incorporates an control system to prevent air pollution by removing pollutants from the combustion gas before it is released through a smoke-stack.
  7. Ash is inevitably produced in the boiler and the air pollution control system, and this has to be removed before another load of waste can be burned.

While the volumes burned as fuel in different plants vary, for every 100 pounds of MSW produced in the US, potentially, more than 85 pounds could be burned to generate electricity.

Of course, the USA isn’t the only country that uses waste-to-energy plants to generate electricity from MSW. And in fact, when compared to a lot of other countries, the percentage of MSW burned with energy recovery in the U.S. is minimal. At least nine countries are named by the EIA as bigger producers of electricity from municipal waste. In Japan and some European countries, for instance, there are fewer energy resources and not much open space available for landfills. So generating electricity from MSW is an obvious opportunity.

The four leading nations identified by the EIA as burning the most MSW with energy recovery are:

  • Japan 68%
  • Norway 54%
  • Switzerland 48%
  • France 35%
  • The United Kingdom 34%

One thing’s for certain, the percentages are all set to continue increases globally as the move towards sustainability gains momentum. And U.S. percentages are going to increase too.

Waste-to-Energy Sector in China: Perspectives

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China is the world’s largest waste generator, producing as much as 175 million tons of waste every year. With a current population surpassing 1.37 billion and exponential trends in waste output expected to continue, it is estimated that China’s cities will need to develop an additional hundreds of landfills and waste-to-energy plants to tackle the growing waste management crisis.

garbage-china

China’s three primary methods for municipal waste management are landfills, incineration, and composting. Nevertheless, the poor standards and conditions they operate in have made waste management facilities generally inefficient and unsustainable. For example, discharge of leachate into the soil and water bodies is a common feature of landfills in China. Although incineration is considered to be better than landfills and have grown in popularity over the years, high levels of toxic emissions have made MSW incineration plants a cause of concern for public health and environment protection.

Prevalent Issues

Salman Zafar, a renowned waste management, waste-to-energy and bioenergy expert was interviewed to discuss waste opportunities in China. As Mr. Zafar commented on the current problems with these three primary methods of waste management used by most developing countries, he said, “Landfills in developing countries, like China and India, are synonymous with huge waste dumps which are characterized by rotting waste, spontaneous fires, toxic emissions and presence of rag-pickers, birds, animals and insects etc.” Similarly, he commented that as cities are expanding rapidly worldwide, it is becoming increasingly difficult to find land for siting new landfills.

On incineration, Zafar asserted that this type of waste management method has also become a controversial issue due to emission concerns and high technology costs, especially in developing countries. Many developers try to cut down costs by going for less efficient air pollution control systems”. Mr. Zafar’s words are evident in the concerns reflected in much of the data ­that waste management practices in China are often poorly monitored and fraudulent, for which data on emission controls and environmental protection is often elusive.

Similarly, given that management of MSW involves the collection, transportation, treatment and disposal of waste, Zafar explains why composting has also such a small number relative to landfills for countries like China. He says, “Composting is a difficult proposition for developing countries due to absence of source-segregation. Organic fraction of MSW is usually mixed with all sorts of waste including plastics, metals, healthcare wastes and industrial waste which results in poor quality of compost and a real risk of introduction of heavy metals into agricultural soils.”

Given that China’s recycling sector has not yet developed to match market opportunities, even current treatment of MSW calls for the need of professionalization and institutionalization of the secondary materials industry.

While MSW availability is not an issue associated with the potential of the resource given its dispersion throughout the country and its exponential increase throughout, around 50 percent of the studies analyzed stated concerns for the high moisture content and low caloric value of waste in China, making it unattractive for WTE processes.

Talking about how this issue can be dealt with, Mr. Zafar commented that a plausible option to increase the calorific value of MSW is to mix it with agricultural residues or wood wastes. Thus, the biomass resources identified in most of the studies as having the greatest potential are not only valuable individually but can also be processed together for further benefits.

Top Challenges

Among the major challenges on the other hand, were insufficient or elusive data, poor infrastructure, informal waste collection systems and the lack of laws and regulations in China for the industry. Other challenges included market risk, the lack of economic incentives and the high costs associated with biomass technologies. Nevertheless, given that the most recurring challenges cited across the data were related to infrastructure and laws and regulations, it is evident that China’s biomass policy is in extreme need of reform.

China’s unsustainable management of waste and its underutilized potential of MSW feedstock for energy and fuel production need urgent policy reform for the industry to develop. Like Mr. Zafar says, “Sustainable waste management demands an integration of waste reduction, waste reuse, waste recycling, and energy recovery from waste and landfilling. It is essential that China implements an integrated solid waste management strategy to tackle the growing waste crisis”.

Future Perspectives

China’s government will play a key role in this integrated solid waste management strategy. Besides increased cooperation efforts between the national government and local governments to encourage investments in solid waste management from the private sector and foster domestic recycling practices, first, there is a clear need to establish specialized regulatory agencies (beyond the responsibilities of the State Environmental Protection Administration and the Ministry of Commerce) that can provide clearer operating standards for current WTE facilities (like sanitary landfills and incinerators) as well as improve the supervision of them.

It is essential that China implements an integrated solid waste management strategy to tackle the growing waste crisis

It is essential that China implements an integrated solid waste management strategy to tackle the growing waste crisis

Without clear legal responsibility assigned to specialized agencies, pollutant emissions and regulations related to waste volumes and operating conditions may continue to be disregarded. Similarly, better regulation in MSW management for efficient waste collection and separation is needed to incentivize recycling at the individual level by local residents in every city. Recycling after all is complementary to waste-to-energy, and like Salman Zafar explains, countries with the highest recycling rates also have the best MSW to energy systems (like Germany and Sweden).

Nevertheless, without a market for reused materials, recycling will take longer to become a common practice in China. As Chinese authorities will not be able to stop the waste stream from growing but can reduce the rate of growth, the government’s role in promoting waste management for energy production and recovery is of extreme importance.

Solid Wastes in the Middle East

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The high rate of population growth, urbanization and economic expansion in the Middle East is not only accelerating consumption rates but also increasing the generation rate of all  sorts of waste. The gross urban waste generation quantity from Middle East countries is estimated at more than 150 million tons annually. Bahrain, Saudi Arabia, UAE, Qatar and Kuwait rank in the top-ten worldwide in terms of per capita solid waste generation. 

Saudi Arabia produces around 15 million tons of garbage each year. With an approximate population of about 28 million, the kingdom produces approximately 1.3 kilograms of waste per person every day.  According to a recent study conducted by Abu Dhabi Center for Waste Management, the amount of waste in UAE totaled 4.892 million tons, with a daily average of 6935 tons in the city of Abu Dhabi, 4118 tons in Al Ain and 2349 tons in the western region. Countries like Kuwait, Bahrain and Qatar have astonishingly high per capita waste generation rate, primarily because of high standard of living and lack of awareness about sustainable waste management practices.

In Middle East countries, huge quantity of sewage sludge is produced on daily basis which presents a serious problem due to its high treatment costs and risk to environment and human health. On an average, the rate of wastewater generation is 80-200 litres per person each day and sewage output is rising by 25 percent every year. According to estimates from the Drainage and Irrigation Department of Dubai Municipality, sewage generation in the Dubai increased from 50,000 m3 per day in 1981 to 400,000 m3 per day in 2006.

Waste-to-Energy Prospects

Municipal solid waste in the Middle East is mainly comprised of organics, paper, glass, plastics, metals, wood etc. Municipal solid waste can be converted into energy by conventional technologies (such as incineration, mass-burn and landfill gas capture) or by modern conversion systems (such as anaerobic digestion, gasification and pyrolysis).

At the landfill sites, the gas produced by the natural decomposition of MSW is collected from the stored material and scrubbed and cleaned before feeding into internal combustion engines or gas turbines to generate heat and power. In addition, the organic fraction of MSW can be anaerobically stabilized in a high-rate digester to obtain biogas for electricity or steam generation.

Anaerobic digestion is the most preferred option to extract energy from sewage, which leads to production of biogas and organic fertilizer. The sewage sludge that remains can be incinerated or gasified/pyrolyzed to produce more energy. In addition, sewage-to-energy processes also facilitate water recycling.

Thus, municipal solid waste can also be efficiently converted into energy and fuels by advanced thermal technologies. Infact, energy recovery from MSW is rapidly gaining worldwide recognition as the 4th R in sustainable waste management system – Reuse, Reduce, Recycle and Recover.

Gasification of Municipal Wastes

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Gasification of municipal wastes involves the reaction of carbonaceous feedstock with an oxygen-containing reagent, usually oxygen, air, steam or carbon dioxide, generally at temperatures above 800°C. The process is largely exothermic but some heat may be required to initialise and sustain the gasification process.

utishinai-gasification-plant

The main product of the gasification process is syngas, which contains carbon monoxide, hydrogen and methane. Typically, the gas generated from gasification has a low heating value (LHV) of 3 – 6 MJ/Nm3.The other main product produced by gasification is a solid residue of non-combustible materials (ash) which contains a relatively low level of carbon.

Syngas can be used in a number of ways, including:

  • Syngas can be burned in a boiler to generate steam for power generation or industrial heating.
  • Syngas can be used as a fuel in a dedicated gas engine.
  • Syngas, after reforming, can be used in a gas turbine
  • Syngas can also be used as a chemical feedstock.

Gasification has been used worldwide on a commercial scale for several decades by the chemical, refining, fertilizer and electric power industries. MSW gasification plants are relatively small-scale, flexible to different inputs and modular development. The quantity of power produced per tonne of waste by gasification process is larger than when applying the incineration method.

The most important reason for the growing popularity of gasification of municipal solid wastes has been the increasing technical, environmental and public dissatisfaction with the performance of conventional incinerators.

Plasma Gasification

Plasma gasification uses extremely high temperatures in an oxygen-starved environment to completely decompose input waste material into very simple molecules in a process similar to pyrolysis. The heat source is a plasma discharge torch, a device that produces a very high temperature plasma gas. It is carried out under oxygen-starved conditions and the main products are vitrified slag, syngas and molten metal.

plasma-gasification

Vitrified slag may be used as an aggregate in construction; the syngas may be used in energy recovery systems or as a chemical feedstock; and the molten metal may have a commercial value depending on quality and market availability. The technology has been in use for steel-making and is used to melt ash to meet limits on dioxin/furan content. There are several commercial-scale plants already in operation in Japan for treating MSW and auto shredder residue.

Advantages of MSW Gasification

There are numerous MSW gasification facilities operating or under construction around the world. Gasification of solid wastes has several advantages over traditional combustion processes for MSW treatment. It takes place in a low oxygen environment that limits the formation of dioxins and of large quantities of SOx and NOx. Furthermore, it requires just a fraction of the stoichiometric amount of oxygen necessary for combustion. As a result, the volume of process gas is low, requiring smaller and less expensive gas cleaning equipment.

The lower gas volume also means a higher partial pressure of contaminants in the off-gas, which favours more complete adsorption and particulate capture. Finally, gasification generates a fuel gas that can be integrated with combined cycle turbines, reciprocating engines and, potentially, with fuel cells that convert fuel energy to electricity more efficiently than conventional steam boilers.

Disadvantages of Gasification

The gas resulting from gasification of municipal wastes contains various tars, particulates, halogens, heavy metals and alkaline compounds depending on the fuel composition and the particular gasification process. This can result in agglomeration in the gasification vessel, which can lead to clogging of fluidised beds and increased tar formation. In general, no slagging occurs with fuels having ash content below 5%. MSW has a relatively high ash content of 10-12%.

Recycling and Waste-to-Energy Prospects in Saudi Arabia

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The Kingdom of Saudi Arabia produces around 15 million tons of municipal solid waste (MSW) each year with average daily rate of 1.4 kg per person. With the current growing population (3.4% yearly rate), urbanization (1.5% yearly rate) and economic development (3.5% yearly GDP rate), the generation rate of MSW will become double (30 million tons per year) by 2033. The major ingredients of Saudi Arabian MSW are food waste (40-51 %), paper (12-28 %), cardboard (7 %), plastics (5-17 %), glass (3-5 %), wood (2-8 %), textile (2-6 %), metals (2-8 %) etc. depending on the population density and urban activities of that area.

recycling-Saudi-Arabia

In Saudi Arabia, MSW is collected and sent to landfills or dumpsites after partial segregation and recycling. The major portion of collected waste is ends up in landfills untreated. The landfill requirement is very high, about 28 million m3 per year. The problems of leachate, waste sludge, and methane and odor emissions are occurring in the landfills and its surrounding areas due to mostly non-sanitary or un-engineered landfills. However, in many cities the plans of new sanitary landfills are in place, or even they are being built by municipalities with capturing facilities of methane and leachate.

Recycling Prospects in Saudi Arabia

The recycling of metals and cardboard is the main waste recycling practice in Saudi Arabia, which covers 10-15% of the total waste. This recycling practice is mostly carried out by informal sector. The waste pickers or waste scavengers take the recyclables from the waste bins and containers throughout the cities. The waste recycling rate often becomes high (upto 30% of total waste) by waste scavengers in some areas of same cities. The recycling is further carried out at some landfill sites, which covers upto 40% of total waste by the involvement of formal and informal sectors.

Saudi_Arabia_Waste

The recycled products are glass bottles, aluminum cans, steel cans, plastic bottles, paper, cardboard, waste tire, etc. depending on the area, available facilities and involved stakeholders. It is estimated that 45 thousand TJ of energy can be saved by recycling only glass and metals from MSW stream. This estimation is based on the energy conservation concept, which means xyz amount of energy would be used to produce the same amount of recyclable material.

Waste-to-Energy Potential in Saudi Arabia

The possibilities of converting municipal wastes to renewable energy are plentiful. The choice of conversion technology depends on the type and quantity of waste (waste characterization), capital and operational cost, labor skill requirements, end-uses of products, geographical location and infrastructure. Several waste to energy technologies such as pyrolysis, anaerobic digestion (AD), trans-esterification, fermentation, gasification, incineration, etc. have been developed. Waste-to-energy provides the cost-effective and eco-friendly solutions to both energy demand and MSW disposal problems in Saudi Arabia.

As per conservative estimates, electricity potential of 3 TWh per year can be generated, if all of the KSA food waste is utilized in biogas plants. Similarly, 1 and 1.6 TWh per year electricity can be generated if all the plastics and other mixed waste (i.e. paper, cardboard, wood, textile, leather, etc.) of KSA are processed in the pyrolysis, and refuse derived fuel (RDF) technologies respectively.

Conclusion

Waste management issues in Saudi Arabia are not only related to water, but also to land, air and the marine resources. The sustainable integrated solid waste management is still at the infancy level. There have been many studies in identifying the waste related environmental issues in KSA. The current SWM activities of KSA require a sustainable and integrated approach with implementation of waste segregation at source, waste recycling, WTE and value-added product (VAP) recovery. By 2032, Saudi government is aiming to generate about half of its energy requirements (about 72 GW) from renewable sources such as solar, nuclear, wind, geothermal and waste-to-energy systems.