Vacuum Technology Drives E-Mobility! Discover The Vacuum Technology’s Impact On The Growth Of Electric Mobility

Electric mobility is the newest trend in today’s highly competitive market. Electric vehicles have already been defined as the future of transportation, and are on the increase. They are predicted to inevitably take over the car industry by the next decade.

Through technical innovation, e-Mobility is prepared to address today’s concerns linked with climate change, fossil fuel dependency, and environmental protection. Today, a slew of big auto manufacturers have not only begun building their own electric vehicles — alongside the industry’s pioneer, Tesla — but have also planned to discontinue the production of gas-powered vehicles in the next decades.

Vacuum technology has been – and still is – essential in this process.

vacuum technology for electric car production

 

Vacuum technology and mobility: a lifelong interest

Vacuum technology is not new in the mobility sector: it has been around for more than 60 years to support the creation and production of vehicle batteries.

It began as an industry-wide innovation and has been in use for decades. Despite this, it will continue to be utilized for many years to come, as it is still playing a huge role in the most recent e-mobility innovation.

Agilent, a supplier of vacuum and leak detection equipment and services, is dedicated to providing concrete solutions in the approach to sustainable mobility. It assists manufacturers all over the world in both the core, fundamental procedures of developing renewable battery technology and the secondary processes that are equally significant. Vacuum and leak detection technologies, for example, are important components in new industrial processes for vehicle electrification.

Agilent is significantly involved in the development of electric mobility in general, with a variety of equipment and brilliant solutions. Examine the most recent vacuum technology by yourself at https://www.agilent.com/en/product/vacuum-technologies.

What is the role of vacuum technology in the development of electric vehicles?

Vacuum is already used in various functional stages and processes associated with electric mobility.  From the electrolyte-filling stage of a lithium-ion battery (to ensure that the cell is evenly saturated with the electrolyte) to assisting in the shaping of the electric motor with constantly innovative generator technologies, to make them modular, lighter, more affordable, quieter, and more efficient. Agilent is involved in the development and production of a vast majority of electric vehicle components.

In addition to lithium-ion batteries, the most known and utilized rechargeable batteries, Agilent concentrates as well on the advancements in hydrogen fuel cells, one of the future trends for innovative technologies in electric vehicles.

What are lithium batteries?

Modern lithium-ion batteries are the favoured technology for electric vehicles right now. Unlike other batteries, lithium-ion batteries are among the most often used rechargeable batteries because they have a much higher energy density and a slow discharge rate, allowing them to maintain a charge for significantly longer.

They are innovative battery technologies that utilize lithium ions as a key component in the battery’s operation and electrochemistry.

Lithium-ion batteries, in addition to appearing in electric cars, can also be found in small portable electronics such as laptops and smartphones, and are frequently utilized in military and aerospace applications.

EV production technology

Vacuum Technology is driving electric mobility!

Vacuum is already used in various functional stages and processes associated with electric mobility. Let’s go deep together in the stages where vacuum is the dominant player.

1. Battery production: vacuum technology in more than half of the battery manufacture processes!

Agilent’s vacuum specialists assist lithium-ion battery manufacturers with their procedures and technological challenges in production processes, quality control, and safety measurements. As a result, they have been significantly involved in the development of electric mobility, with their vacuum tech currently accounting for more than half of the processes in battery creation.

Battery performance, longevity, and overall quality are all highly influenced by the quality of the manufacturing process. Agilent solutions and experience optimize resource usage and reduce process time while ensuring product quality goals are fulfilled.

2.  Battery Cooling

As batteries get more efficient and powerful, car companies are being pressed to develop new heat management systems. Cooling systems must keep battery temperatures between 20 and 40 degrees Celsius. Liquid coolers have been shown to be the most efficient approach for keeping the battery pack at the proper temperature range.

The biggest disadvantage of liquid coolers is the potential of a leak or spillage. Undetected leaks significantly reduce the battery’s service life and/or allow highly reactive electrolytes to escape. Water leakage in battery coolers is a severe problem that affects battery durability and battery pack safety. To ensure long battery life, the cell must be completely leak-proof.

To confirm leak-proofness, a leak test is performed using a vacuum leak detection instrument, which can detect even the slightest leak using helium as tracer gas and detecting it by means of an embedded mass spectrometer. Highly sensitive helium leak detection systems play an important role in the production of lithium batteries and bear a significant amount of responsibility in terms of safety.

3.  Heating, Ventilation, and Air Conditioning (HVAC) systems

There isn’t a heat-producing engine in an electric vehicle. Differently to low efficiency thermal engines, high-performance electric motors generate very little heat. The vehicle cabin temperature must be raised by other means.  So, how do electric vehicles generate heat?

Well, it needs to produce interior heat using — you got it — electricity. Often via one or more resistive heating elements. Early electrical automobiles in fact employed basic resistive heaters, while contemporary vehicles have heat pump systems that transport thermal energy from the outside into the interior.

These technological HVAC systems necessitate extensive vacuum and leak detection solutions in order to create strong and dependable components capable of successfully capturing and directing heat. Look at how the leak-proofness is tested here.

4. Electric motor

Electric vehicle manufacturers research innovative motor/generator technology to make them more modular and efficient, lighter, quieter and even cheaper than typical electric motors. Water is the principal enemy of electric and electronic parts, hence leak detection and humidity tightness are an absolute priority in all of them. Agilent helium leak detectors enable faster and more exact leak location and monitoring for completely sealed electric vehicle motors.

5.  Electric and electronic components

The operating range of an electric vehicle is not just determined by battery capacity. New materials and procedures are being applied to manage higher voltage, temperatures, and insulation difficulties in order to improve the efficiency of a car’s internal electrical distribution.

In propulsion-grade power electronics, inverters, connections, filters, busbars, and safety devices all play important roles.

Insulating or environmental coatings are required for all of these components. Agilent is proud to supply diffusion and turbomolecular pumps for innovative coating equipment. Browse the Agilent website to find the best turbopumps and turbomolecular pumps.

https://www.agilent.com/en/product/vacuum-technologies/turbo-pumps-controllers/turbo-pumps

6.    The latest fuel cell for e-mobility

Fuel cells are another zero-emission alternative to combustion engines and even to lithium batteries. This intriguing technology works with hydrogen gas: hydrogen is employed in fuel cells to generate power through a chemical process instead of combustion, with just water and heat as byproducts. Hydrogen reacts electrochemically in fuel cells to produce electricity and power the car. Brake energy is also absorbed and stored in a battery to offer extra power during short acceleration occurrences.

To prevent leaks that could impair performance and safety, fuel cell generators, gas tanks, and distribution lines must be hermetically sealed and leak-checked by means of specific leak detectors. Vacuum technology and processes also play a key role here.

electric-mobility-vacuum-technology

Future Trends for Green  Technology in Vehicles

According to Bloomberg New Energy Finance, by 2040, more than half of all built and sold passenger cars will be electric. As public concern about climate change grows, governments throughout the world are stepping up efforts to reduce carbon emissions. Agilent is committed to supporting this change by providing the finest, more innovative and performing vacuum technology equipment and machinery.

How Eco-friendly Batteries Can Benefit From Biomass Energy?

Organisations and more importantly, battery manufacturers are recognising the need to overcome the problem of global warming. The objective is to develop ways of producing carbon-neutral sources of energy. One of the areas currently being explored is the use of biomass resources to create sustainable, eco-friendly batteries which are suitable for use across a wide range of business sectors. With different forms of biomass energy available, the challenge is finding products that provide high performance along with being commercially viable.

Biomass-Resources

A quick glance at popular biomass resources

What is Biomass Energy?

Biomass is something that we are all familiar with. It is derived from plants and animals and is now becoming an increasingly viable form of renewable energy. Initially, the energy comes from the sun, and in plants, it is converted via photosynthesis.

Regardless of its origin, the biomass will either be converted into biogas, biofuels or burnt directly to create heat. Of course, different sources of biomass produce varying amounts of energy, affecting their efficiency. As a result, high precision battery testing equipment is required to ascertain their viability.

Forms of Biomass Used for Energy

1. Wood and Products

Renewable sources of timber and the by-products of wood such as wood chip are burned in the home to create heat and in industry, burned to generate electricity. Typically, softwood such as pine is used as it is quicker to replenish than hardwood such as oak.

2. Agricultural Crops and Waste

With large amounts of waste produced from the farming sector, it is natural that this is an ideal source of energy. The materials are either converted to liquid biofuels or burned directly to generate heat or electricity.

3. Food and Household Waste

The amount of waste households produced has been increasing annually, and up until recently, the majority was disposed of it landfill sites. Nowadays, this garbage is thermochemically processed in waste-to-energy plants to produce electricity or converted into biogas at existing landfill sites.

4. Animal Manure and Human Waste

We frequently hear about the link between animal waste and global warming. Inevitably, the same is also true of human waste. Both can be converted into biogas and burned as a fuel.

How is Biomass Converted to Energy?

Biomass can be converted to energy using different methods depending on the source. Solid forms of biomass such as garbage and wood are generally burned to created heat while other types will be initially converted into either biogas or biofuels such as ethanol or other biodiesel-related fuels used to power vehicles or generators.

Human sewage and animal manure are placed in vessels known as digesters to create biogas. Liquid fuels such as biodiesel are derived from oils and animal fats. Any form of biomass must be burned at some point to generate energy.

Biomass and Batteries

The most common form of battery used in domestic appliances and mobile devices is lithium-ion batteries. However, the performance and capacity are still below what is demanded by manufacturers and consumers. As a result, manufacturers are investigating alternatives such as biomass. Naturally, high precision testing equipment such as that produced by Arbin is required to assess their potential and commercial viability accurately.

The potential of elemental sulphur has been explored although due to its poor electrical conductivity, has failed to make it onto the mass market. A composite of sulphur and porous carbon appears to be a far more viable option although this is a complicated and time-consuming process.

Carbon is one of the best conductors available, albeit at a relatively high cost. Therefore, the objective is to source carbon from biowaste, such as popular catkin that can be combined with sulphur. Popular catkin is a highly porous carbon and ideal for Li/S batteries.

High Precision Battery Testing

High precision battery testing is required to establish the commercial viability of popular catkin and other biowaste products. Marginal improvement could have a significant impact and give cell manufacturers a competitive advantage over their rivals.

Naturally, extensive research needs to be conducted to assess a variety of bioproducts that are presenting themselves as potentially viable alternative products. Increasing battery capacity and battery life is something that is required in several sectors such as with EVs, mobile devices and home appliances. Major manufacturers will be eagerly awaiting the findings of testing that is currently ongoing.