How Mechanical and Electrical Engineers Can Help in Renewable Energy Projects Design?

Over the last decade, the renewable energy industry has witnessed tremendous global growth, and mechanical engineers have made a significant contribution in ensuring the transition to pure energy and other sustainable practices around the globe.

Over the last decade, the renewable energy industry has witnessed tremendous global growth, and mechanical engineers have made a significant contribution in ensuring the transition to pure energy and other sustainable practices around the globe.

The same can be said about the role of electrical engineers in this industry. Nowadays, humans can observe the movement of small businesses and startups toward carbon-free solutions, for instance, solar, wind, biomass, geothermal, and hydroelectric power in action in all their projects.

Using full benefits of renewable energy sources demands advanced technology in manufacturing, preserving, and supplying electricity. That is what makes the technical expertise of electrical engineers an essential resource at small businesses or startups striving to integrate eco-friendly practices.

In case your business/startup is connected with designing renewable energy projects, the first thing you should do is to check some renewable energy market analysis so that you can develop your strategy. Then, it would be brilliant to find 3D modeling services to make your renewable energy project come true and hire relevant types of engineers who will work on your project.

Now, let’s take a glimpse at several ways how mechanical and electrical engineers can help you in that. We will start with mechanical engineers.

electrical-engineering

Mechanical Engineers in Renewable Energy Projects

Small business and startup owners should consider this type of engineer as a must for designing renewable energy solutions! Why?

A wide range of the essential skills that mechanical engineers experience in their graduate programs possess many useful practices for renewable energy engineering. Profound knowledge in fluid mechanics, heat transfer, and thermodynamics, for instance, is a clue to designing the wind power eco solution. The same expertise is also necessary when improving cooling systems, developing hydropower infrastructure, and creating new energy preservation technology, for example, solar fuel or thermochemical batteries for long-term energy storage.

Small business and startup owners should hire mechanical engineers because they practically can be involved in every step of renewable energy generation/distribution. From designing approaches that minimize the cost of silicon production for solar panels to developing optimized ways to build wind farms, this kind of engineer is significant to improving the renewable energy infrastructure. Below, you can see several essential duties of mechanical engineers in designing renewable energy solutions:

  • Rationalizing a certain renewable energy technology for it to get more financially beneficial to develop relevant infrastructure;
  • Explore various materials and their interrelation for further implementation in renewable energy leading to innovative systems/technologies design for producing and supplying eco power;
  • Provide small business and startup owners with consultations regarding renewable energy projects, including delivering the best ways to achieve sustainability goals: determining technology needs and methods to build and invest in renewable energy infrastructure;
  • Multiple integrations of all types of renewable energy technologies.

How Electrical Engineers Solve Renewable Energy Challenges?

When it comes to the contribution of electrical engineers to sustainability-based energy projects, it is the following.

The wind turbines and solar panels that produce pure energy are often located in areas far from municipalities. To experience all bonuses of environmentally friendly electricity, mankind requires the infrastructure to distribute such energy into homes.

Designing a renewable energy project and faced the above-mentioned challenge? Here, electrical engineers are your option!

As a rule, electrical engineers engaged in renewable energy transmission address the following issues:

  • Modernizing and expanding high-voltage distribution lines, selecting appropriate areas for construction to reduce environmental influence;
  • Identifying the finest strategies to transform renewable energy into electricity safely and effectively;
  • Precisely predicting the requirement for eco power and enabling facilities to possess the storage capacity to satisfy those requirements;
  • Securely managing the power flows from production facilities via the grid;
  • Designing innovative control platforms to check how the grid behaves and to react to troubles as they happen.

In case your startup is connected with microgrids, electrical engineers can come in handy. For those who are not on the topic, let’s clarify the thing.

solar-microgrid

Various platforms that involve microgrids make it possible to get more effective energy distribution than ordinary grids, resulting in eco power systems that are less wasteful as well as more financially beneficial.

Besides, some microgrids suggest an eco-friendly alternative by using a renewable energy source, for instance, wind power, biomass, or solar power. With permanent technological development, such microgrids can become central to implementing energy even greener!

It requires creative problem-solving as well as innovative technical knowledge to support in revolutionizing eco-energy production, distribution, and consumption. Electrical engineers understand the principles which are on the background of the latest achievements in the energy transformation, power platforms, and power grids. So, they can potentially design a win-win solution for your business in the renewable energy industry.

3 Important PCB Types Used in Renewable Energy Industry

Printed circuit boards play an essential role in many industries. And with the speedy growth of the energy field and the innovation of complex machines, building of high quality PCBs is needed.

In a growing sector such as the renewable energy industry, lead-free and quality PCBs are needed. Below are the three vital circuit board types that are used in the renewable energy industry.

circuit board types used in renewable energy industry

Printed Circuit Board used in Renewable Energy Industry

1. Heavy Copper PCB

A heavy copper printed circuit board has a very heavy copper circuit. It is a type of circuit board subjected to specialized etching and plating techniques.

Heavy copper PCB has great features that make it ideal for high-end applications in the renewable energy industry. For instance, it is heavier and thicker to handle higher voltage and power.

Benefits of heavy copper PCB

a. Good thermal distribution

Heavy copper PCBs have copper-plated vias that provide good thermal distribution. This means they are outstanding when used in renewable energy applications that need high frequency and speed. Moreover, they can be used in harsh environments.

b. Excellent conductor

Another benefit of using heavy copper PCB in the renewable energy industry is that it is an excellent conductor. This means it can be used in the production of complex electronic devices.

c. Multi-use

Heavy copper printed circuit boards can be used in devices with fluctuating power. In addition, heavy copper PCB can endure any weight without sacrificing the quality or performance of the board.

d. Enhances load sharing

With heavy copper PCB, you do not need to generate multiple duplicate and parallel layers. This is because the board can be combined with copper vias. Hence, it lowers the load-sharing difficulties linked with many parallel levels.

Applications of heavy copper PCBs 

Heavy copper PCBs can be used in various renewable energy industries such as solar energy, military, aerospace, geothermal, and many others.

2. Multilayer PCBs

A multilayer PCB is a circuit board with 3 or more conductive copper foil layers. It uses more single-sided or double-sided circuit boards to enhance circuit wiring. The number of layers of a multilayer PCB can be four, six, eight, ten, and up to a hundred layers.

Due to the numerous benefits of multilayer PCBs, renewable energy industries are among the beneficiaries of the boards. Multilayer PCBs have more conductive layers to achieve better electrical performance.

Benefits of multilayer PCBs

a. Smaller size

One advantage of using multilayer PCBs in the renewable energy sector is that they are small in size. This means they encourage manufacturers to build smaller gadgets that do not use a lot of energy.

b. Lightweight

Compared to other printed circuit boards, multilayer PCBs are not heavy. This means they can be used in smaller devices that are mostly found in the renewable energy sector.

c. High durability

Multilayer PCBs are more reliable than single-layer and double-layer PCBs. Since there are no external wires and connectors, the boards are clean and tidy. In addition, they are made to withstand temperature stress, and pressure.

d. Fast performance

Since multilayer PCBs do not use wires and jumpers, the distance between layers is very minimal. This means the performance of the boards is commendable.

Applications of multilayer PCBs

For many industries such as renewable energy industries, multilayer PCBs have become the best option for a wide range of applications. Some of the applications of multilayer PCBs include consumer electronics, telecommunications, computer electronics, and many others.

3. Rigid-flex PCBs

Rigid-flex PCBs are circuit boards designed to act as replacements for rigid circuit boards. And as the name suggests, rigid-flex PCBs are hybrids of flex and rigid circuits. This means they display the benefit of rigid PCBs and flex PCBs.

Several rigid-flex PCBs consist of multiple layers of flexible circuit substrates normally attached to rigid boards externally or internally. They are designed to fit in applications that may require both flex and rigid circuit boards.

Advantages of rigid-flex PCBs

The combination of rigid PCBs and flexible PCBs makes it a beneficial product for many applications. Here are the main advantages of rigid-flex PCBs.

a. Flexible design alternatives

A rigid-flex PCB is a board that accepts any component and connector that can be assembled on the board. Hence, manufacturers can be flexible when designing or coming up with new ideas.

b. Reduction in size and weight of the package

Reduction in the weight and size of products is a policy that is adopted by renewable energy industries. Hence, rigid-flex PCBs are preferred in the industry because the combination of flex and rigid boards helps you to simplify your design.

c. Reduction in assembly cost

Since there are fewer connections and parts, the assembly cost is minimized. In addition, the development of the board’s prototype is significantly reduced thus minimizing the product cost of production.

Applications of rigid-flex PCBs

The main applications of rigid-flex PCBs are medical equipment, the telecommunication industry, the automotive industry, and consumer appliances among others.

what is IMS PCB

Tips to choose a supplier for your project

Below are vital tips to look into when choosing a PCB supplier for your application.

1. The supplier should have a proper set of guidelines

To avoid serious mistakes, a good supplier should have a proper set of guidelines. With the guidelines, the company will be able to maintain repeatability during the whole production process.

Moreover, the PCB supplier must be ready to show the guidelines to the client so that the client can be satisfied.

2. Check the type and quality of the machines

Due to the growth of technology, the printed circuit board industry has added new designs and ideas. Hence, the supplier should use the latest equipment and software to ensure the boards are up to the latest standards, such as lamination, CNCmilling, photo process and so on.

3. Use of green materials

When choosing a supplier to produce PCB type to be used in the renewable energy industry, you need to ensure the elements are lead-free. Hence, the company should be committed to using green materials when manufacturing PCBs.

4. Know the order size and time limit they offer

Before mass production, you require prototypes. Hence, it is essential to check whether your PCB supplier can manage the prototypes and produce small quantities before hiring them.

You need to understand that time is a crucial element in any part of a business. Hence, the supplier should be able to handle all the due dates effectively.

Bottom Line

With the rapid growth of the energy industry and the innovation of more complex equipment, PCB suppliers are building high-quality PCBs to support complex machines. The circuit boards must be reliable, small in size, and made of lead-free components.

Hence, it is important when choosing a supplier to make sure they are committed to using green material when making PCBs.