Feedstocks for Anaerobic Digestion Plants

A wide range of feedstock is available for anaerobic digesters. In addition to MSW, large quantity of waste, in both solid and liquid forms, is generated by the industrial sector like breweries, sugar mills, distilleries, food-processing industries, tanneries, and paper and pulp industries. Poultry waste has the highest per ton energy potential of electricity per ton but livestock have the greatest potential for energy generation in the agricultural sector.

Agricultural Feedstock

  • Animal manure
  • Energy crops
  • Algal biomass
  • Crop residues

Community-Based Feedstock

  • Organic fraction of MSW (OFMSW)
  • MSW
  • Sewage sludge
  • Grass clippings/garden waste
  • Food remains
  • Institutional wastes etc.

 Industrial Feedstock

  • Food/beverage processing
  • Dairy
  • Starch industry
  • Sugar industry
  • Pharmaceutical industry
  • Cosmetic industry
  • Biochemical industry
  • Pulp and paper
  • Slaughterhouse/rendering plant etc.

Anaerobic digestion is particularly suited to wet organic material and is commonly used for effluent and sewage treatment. Almost any organic material can be processed with anaerobic digestion. This includes biodegradable waste materials such as waste paper, grass clippings, leftover food, sewage and animal waste. The exception to this is woody wastes that are largely unaffected by digestion as most anaerobic microorganisms are unable to degrade lignin.

Anaerobic digesters can also be fed with specially grown energy crops such as silage for dedicated biogas production. A wide range of crops, especially C-4 plants, demonstrate good biogas potentials. Corn is one of the most popular co-substrate in Germany while Sudan grass is grown as an energy crop for co-digestion in Austria. Crops like maize, sunflower, grass, beets etc., are finding increasing use in agricultural digesters as co-substrates as well as single substrate.

A wide range of organic substances are anaerobically easily degradable without major pretreatment. Among these are leachates, slops, sludges, oils, fats or whey. Some wastes can form inhibiting metabolites (e.g.NH3) during anaerobic digestion which require higher dilutions with substrates like manure or sewage sludge. A number of other waste materials often require pre-treatment steps (e.g. source separated municipal organic waste, food residuals, expired food, market wastes and crop residues).

Vermicomposting

Vermicomposting is a type of composting in which certain species of earthworms are used to enhance the process of organic waste conversion and produce a better end-product. Vermicomposting is a mesophilic process utilizing microorganisms and earthworms. Earthworms feeds the organic waste materials and passes it through their digestive system and gives out in a granular form (cocoons) which is known as vermicompost. Like regular compost, vermicompost also benefits the environment by reducing the need for chemical fertilizers and decreasing the amount of waste going to landfills/dumpsites.

Vermicompost is primarily earthworm excrement, called castings, which can improve biological, chemical, and physical properties of the soil. The chemical secretions in the earthworm’s digestive tract help break down soil and organic matter, so the castings contain more nutrients that are immediately available to plants.

Earthworms consume various organic wastes and reduce the volume by 40–60 percent. Each earthworm weighs about 0.5 to 0.6 gram, eats waste equivalent to its body weight and produces cast equivalent to about 50 percent of the waste it consumes in a day. The moisture content of castings ranges between 32 and 66 percent and the pH is around 7.0. The worm castings contain higher percentage (almost twice) of both macro and micronutrients than the garden compost. About 2-3 kg of earthworms is required for 1000 kg of biomass, whereas about 1100 number earthworms are required for 1 m2 area.

There are nearly 3600 types of earthworms and they are mainly divided into two types: (1) burrowing; and (2) non-burrowing. Red earthworm species like Eisenia foetida and are most efficient in compost making. The non-burrowing earthworms eat 10 percent soil and 90 percent organic waste materials; these convert the organic waste into vermicompost faster than the burrowing earthworms. They can tolerate temperatures ranging from 0 to 40°C but the regeneration capacity is more at 25 to 30°C and 40–45% moisture level in the pile. The burrowing types of earthworms come onto the soil surface only at night. These make holes in the soil up to a depth of 3.5 m and produce 5.6 kg casts by ingesting 90 percent soil and 10 percent organic waste.

A wide range of agricultural residues, all dry wastes, for example, straw, husk, dry leaves of crops and trees, stalks, vegetable wastes, weeds etc can be converted into vermicompost. In addition, animal manures, dairy and poultry wastes, food industry wastes, municipal solid wastes, biogas sludge and bagasse from sugarcane factories also serve as good raw materials for vermicomposting.

A Glance at Biomass Resources

Biomass is the material derived from plants that use sunlight to grow which include plant and animal material such as wood from forests, material left over from agricultural and forestry processes, and organic industrial, human and animal wastes. The energy contained in biomass originally came from the sun. Through photosynthesis carbon dioxide in the air is transformed into other carbon containing molecules (e.g. sugars, starches and cellulose) in plants. The chemical energy that is stored in plants and animals (animals eat plants or other animals) or in their waste is called bio-energy. Biomass comes from a variety of sources which include:

  • Wood from natural forests and woodlands
  • Forestry plantations
  • Forestry residues
  • Agricultural residues such as straw, stover, cane trash and green agricultural wastes
  • Agro-industrial wastes, such as sugarcane bagasse and rice husk
  • Animal wastes
  • Industrial wastes, such as black liquor from paper manufacturing
  • Sewage
  • Municipal solid wastes (MSW)
  • Food processing wastes

Biomass energy projects provide major business opportunities, environmental benefits, and rural development.  Feedstocks can be obtained from a wide array of sources without jeopardizing the food and feed supply, forests, and biodiversity in the world.

Agricultural Residues

Crop residues encompasses all agricultural wastes such as bagasse, straw, stem, stalk, leaves, husk, shell, peel, pulp, stubble, etc. Large quantities of crop residues are produced annually worldwide, and are vastly underutilised. Rice produces both straw and rice husks at the processing plant which can be conveniently and easily converted into energy. Significant quantities of biomass remain in the fields in the form of cob when maize is harvested which can be converted into energy. Sugar cane harvesting leads to harvest residues in the fields while processing produces fibrous bagasse, both of which are good sources of energy. Harvesting and processing of coconuts produces quantities of shell and fibre that can be utilized.

Current farming practice is usually to plough these residues back into the soil, or they are burnt, left to decompose, or grazed by cattle. These residues could be processed into liquid fuels or thermochemical processed to produce electricity and heat. Agricultural residues are characterized by seasonal availability and have characteristics that differ from other solid fuels such as wood, charcoal, char briquette. The main differences are the high content of volatile matter and lower density and burning time.

Animal Waste

There are a wide range of animal wastes that can be used as sources of biomass energy. The most common sources are animal and poultry manures. In the past this waste was recovered and sold as a fertilizer or simply spread onto agricultural land, but the introduction of tighter environmental controls on odour and water pollution means that some form of waste management is now required, which provides further incentives for waste-to-energy conversion.

The most attractive method of converting these waste materials to useful form is anaerobic digestion which gives biogas that can be used as a fuel for internal combustion engines, to generate electricity from small gas turbines, burnt directly for cooking, or for space and water heating.

Forestry Residues

Forestry residues are generated by operations such as thinning of plantations, clearing for logging roads, extracting stem-wood for pulp and timber, and natural attrition. Harvesting may occur as thinning in young stands, or cutting in older stands for timber or pulp that also yields tops and branches usable for biomass energy. Harvesting operations usually remove only 25 to 50 percent of the volume, leaving the residues available as biomass for energy.

Stands damaged by insects, disease or fire are additional sources of biomass. Forest residues normally have low density and fuel values that keep transport costs high, and so it is economical to reduce the biomass density in the forest itself.

Wood Wastes

Wood processing industries primarily include sawmilling, plywood, wood panel, furniture, building component, flooring, particle board, moulding, jointing and craft industries. Wood wastes generally are concentrated at the processing factories, e.g. plywood mills and sawmills. The amount of waste generated from wood processing industries varies from one type industry to another depending on the form of raw material and finished product.

Generally, the waste from wood industries such as saw millings and plywood, veneer and others are sawdust, off-cuts, trims and shavings. Sawdust arise from cutting, sizing, re-sawing, edging, while trims and shaving are the consequence of trimming and smoothing of wood. In general, processing of 1,000 kg of wood in the furniture industries will lead to waste generation of almost half (45 %), i.e. 450 kg of wood. Similarly, when processing 1,000 kg of wood in sawmill, the waste will amount to more than half (52 %), i.e. 520 kg wood.

Industrial Wastes

The food industry produces a large number of residues and by-products that can be used as biomass energy sources. These waste materials are generated from all sectors of the food industry with everything from meat production to confectionery producing waste that can be utilised as an energy source.

Solid wastes include peelings and scraps from fruit and vegetables, food that does not meet quality control standards, pulp and fibre from sugar and starch extraction, filter sludges and coffee grounds. These wastes are usually disposed of in landfill dumps.

Liquid wastes are generated by washing meat, fruit and vegetables, blanching fruit and vegetables, pre-cooking meats, poultry and fish, cleaning and processing operations as well as wine making.

These waste waters contain sugars, starches and other dissolved and solid organic matter. The potential exists for these industrial wastes to be anaerobically digested to produce biogas, or fermented to produce ethanol, and several commercial examples of waste-to-energy conversion already exist.

Pulp and paper industry is considered to be one of the highly polluting industries and consumes large amount of energy and water in various unit operations. The wastewater discharged by this industry is highly heterogeneous as it contains compounds from wood or other raw materials, processed chemicals as well as compound formed during processing.  Black liquor can be judiciously utilized for production of biogas using anaerobic UASB technology.

Municipal Solid Wastes and Sewage

Millions of tonnes of household waste are collected each year with the vast majority disposed of in open fields. The biomass resource in MSW comprises the putrescibles, paper and plastic and averages 80% of the total MSW collected. Municipal solid waste can be converted into energy by direct combustion, or by natural anaerobic digestion in the engineered landfill. At the landfill sites the gas produced by the natural decomposition of MSW (approximately 50% methane and 50% carbon dioxide) is collected from the stored material and scrubbed and cleaned before feeding into internal combustion engines or gas turbines to generate heat and power. The organic fraction of MSW can be anaerobically stabilized in a high-rate digester to obtain biogas for electricity or steam generation.

Sewage is a source of biomass energy that is very similar to the other animal wastes. Energy can be extracted from sewage using anaerobic digestion to produce biogas. The sewage sludge that remains can be incinerated or undergo pyrolysis to produce more biogas.

Composting Guidelines

VACAVILLE, CA - APRIL 20:  Birds fly over a co...

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It seems everyone is concerned about the environment and trying to reduce their “carbon footprint”.  I hope this trend will continue and grow as a nationwide way to live and not turn into a fad.  Composting has been around for MANY years.  Composting is a great way to keep biodegradables out of the landfill and to reap the reward of some fabulous “black gold”.  That’s what master gardeners call compost and it’s great for improving your soil.  Plants love it.  Check out 10 Rules to Remember About Composting.

  1. Layer your compost bin with dry and fresh ingredients: The best way to start a compost pile is to make yourself a bin either with wood or chicken wire.  Layering fresh grass clippings and dried leaves is a great start.
  2. Remember to turn your compost pile: As the ingredients in your compost pile start to biodegrade they will start to get hot.  To avoid your compost pile rotting and stinking you need to turn the pile to aerate it.  This addition of air into the pile will speed up the decomposition.
  3. Add water to your compost pile: Adding water will also speed up the process of scraps turning into compost.  Don’t add too much water, but if you haven’t gotten any rain in a while it’s a good idea to add some water to the pile just to encourage it along.
  4. Don’t add meat scraps to your pile: Vegetable scraps are okay to add to your compost pile, but don’t add meat scraps.  Not only do they stink as they rot, but they will attract unwanted guests like raccoons that will get into your compost bin and make a mess of it.
  5. If possible have more than one pile going: Since it takes time for raw materials to turn into compost you may want to have multiple piles going at the same time.  Once you fill up the first bin start a second one and so on.  That way you can allow the ingredient in the first pile to completely transform into compost and still have a place to keep putting your new scraps and clippings.  This also allows you to always keep a supply of compost coming for different planting seasons.
  6. Never put trash in your compost pile: Just because something says that it is recyclable it doesn’t mean that it should necessarily go into the compost bin.  For example, newspapers will compost and can be put into a compost pile, but you will want to shred the newspapers and not just toss them in the bin in a stack.  Things like plastic and tin should not be put into a compost pile, but can be recycled in other ways.
  7. Allow your compost to complete the composting process before using: It might be tempting to use your new compost in your beds as soon as it starts looking like black soil, but you need to make sure that it’s completely done composting otherwise you could be adding weed seeds into your beds and you will not be happy with the extra weeds that will pop up.
  8. Straw can be added if dried leaves are not available: Dried materials as well as green materials need to be added to a compost bin.  In the Fall you will have a huge supply of dried leaves, but what do you do if you don’t have any dried leaves?  Add straw or hay to the compost bin, but again these will often contain weed seeds so be careful to make sure they are completely composted before using them.
  9. Egg Shells and Coffee grounds are a great addition: Not only potato skins are considered kitchen scraps.  Eggshells and coffee grounds are great additions to compost piles because they add nutrients that will enhance the quality of the end product.
  10. Never put pet droppings in your compost pile: I’m sure you’ve heard that manure is great for your garden, but cow manure is cured for quite a while before used in a garden.  Pet droppings are far to hot and acidic for a home compost pile and will just make it stink.

Contributed by Roxanne Porter who can be reached at roxanne1.porter@gmail.com 

Composting

The composting process is a complex interaction between the waste and the microorganisms within the waste. The microorganisms that carry out this process fall into three groups: bacteria, fungi, and actinomycetes.Actinomycetes are a form of fungi-like bacteria that break down organic matter. The first stage of the biological activity is the consumption of easily available sugars by bacteria, which causes a fast rise in temperature. The second stage involves bacteria and actinomycetes that cause cellulose breakdown. The last stage is concerned with the breakdown of the tougher lignins by fungi.

Central solutions are exemplified by low-cost composting without forced aeration, and technologically more advanced systems with forced aeration and temperature feedback. Central composting plants are capable of handling more than 100,000 tons of biodegradable waste per year, but typically the plant size is about 10,000 to 30,000 tons per year. Biodegradable wastes must be separated prior to composting: Only pure foodwaste, garden waste, wood chips, and to some extent paper are suitable for producing good-quality compost.

 The composting plants consist of some or all of the following technical units: bag openers, magnetic and/or ballistic separators, screeners (sieves), shredders, mixing and homogenization equipment, turning equipment, irrigation systems, aeration systems, draining systems, bio-filters, scrubbers, control systems, and steering systems. The composting process occurs when biodegradable waste is piled together with a structure allowing for oxygen diffusion and with a dry matter content suiting microbial growth. The temperature of the biomass increases due to the microbial activity and the insulation properties of the piled material. The temperature often reaches 65 degrees C to 75 degrees C within a few days and then declines slowly. This high temperature hastens the elimination of pathogens and weed seeds.