Search Results for: wood pellet mill

Palm Kernel Shells: An Attractive Biomass Fuel for Europe

  By | | , ,
6 Comments

Europe is targeting an ambitious renewable energy program aimed at 20% renewable energy in the energy mix by 2020 with biomass energy being key renewable energy resource across the continent. However, the lack of locally-available biomass resources has hampered the progress of biomass energy industry in Europe as compared with solar and wind energy industries. The European biomass industry is largely dependent on wood pellets and crop residues.

palm-kernel-shells

Europe is the largest producer of wood pellets, which is currently estimated at 13.5 million tons per year while its consumption is 18.8 million tons per year. The biggest wood pellet producing countries in Europe are Germany and Sweden. Europe relies on America and Canada to meet its wood pellet requirements and there is an urgent need to explore alternative biomass resources. In recent years, palm kernel shells (popularly known as PKS) from Southeast Asia and Africa has emerged as an attractive biomass resources which can replace wood pellets in biomass power plants across Europe.

What are Palm Kernel Shells

Palm kernel shells are the shell fractions left after the nut has been removed after crushing in the Palm Oil Mill. Kernel shells are a fibrous material and can be easily handled in bulk directly from the product line to the end use. Large and small shell fractions are mixed with dust-like fractions and small fibres.

Moisture content in kernel shells is low compared to other biomass residues with different sources suggesting values between 11% and 13%. Palm kernel shells contain residues of Palm Oil, which accounts for its slightly higher heating value than average lignocellulosic biomass. Compared to other residues from the industry, it is a good quality biomass fuel with uniform size distribution, easy handling, easy crushing, and limited biological activity due to low moisture content.

Press fibre and shell generated by the palm oil mills are traditionally used as solid fuels for steam boilers. The steam generated is used to run turbines for electricity production. These two solid fuels alone are able to generate more than enough energy to meet the energy demands of a palm oil mill.

Advantages of Palm Kernel Shells

PKS has almost the same combustion characteristics as wood pellets, abundantly available are and are cheap. Indonesia and Malaysia are the two main producers of PKS. Indonesian oil palm plantations cover 12 million hectares in Indonesia and 5 million hectares in Malaysia, the number of PKS produced from both countries has exceeded 15 million tons per year. Infact, the quantity of PKS generated in both countries exceeds the production of wood pellets from the United States and Canada, or the two largest producers of wood pellets today.

Interestingly, United States and Canada cannot produce PKS, because they do not have oil palm plantations, but Indonesia and Malaysia can also produce wood pellets because they have large forests. The production of wood pellets in Indonesia and Malaysia is still small today, which is less than 1 million tons per year, but the production of PKS is much higher which can power biomass power plants across Europe and protect forests which are being cut down to produce wood pellets in North America and other parts of the world.

PKS as a Boiler Fuel

Although most power plants currently use pulverized coal boiler technology which reaches around 50% of the world’s electricity generation, the use of grate combustion boiler technology and fluidized bed boilers is also increasing. Pulverized coal boiler is mainly used for very large capacity plants (> 100 MW), while for ordinary medium capacity uses fluidized bed technology (between 20-100 MW) and for smaller capacity with combustor grate (<20 MW). The advantage of boiler combustion and fluidized bed technology is fuel flexibility including tolerance to particle size.

When the pulverized coal boiler requires a small particle size (1-2 cm) like sawdust so that it can be atomized on the pulverizer nozzle, the combustor grate and fluidized bed the particle size of gravel (max. 8 cm) can be accepted. Based on these conditions, palm kernel shells has a great opportunity to be used as a boiler fuel in large-scale power plants.

Use of PKS in pulverized coal boiler

There are several things that need to be considered for the use of PKS in pulverized coal boilers. The first thing that can be done is to reduce PKS particle size to a maximum of 2 cm so that it can be atomized in a pulverized system. The second thing to note is the percentage of PKS in coal, or the term cofiring. Unlike a grate and a fluidized bed combustion that can be flexible with various types of fuel, pulverized coal boilers use coal only. There are specific things that distinguish biomass and coal fuels, namely ash content and ash chemistry, both of which greatly influence the combustion characteristics in the pulverized system.

PKS-biomass

PKS has emerged as an attractive biomass commodity in Japan

Coal ash content is generally greater than biomass, and coal ash chemistry is very different from biomass ash chemistry. Biomass ash has lower inorganic content than coal, but the alkali content in biomass can change the properties of coal ash, especially aluminosilicate ash.

Biomass cofiring with coal in small portions for example 3-5% does not require modification of the pulverized coal power plant. For example, Shinci in Japan with a capacity of 2 x 1,000 MW of supercritical pulverized fuel with 3% cofiring requires 16,000 tons per year of biomass and no modification. Similarly, Korea Southeast Power (KOSEP) 5,000 MW with 5% cofiring requires 600,000 tons per year of biomass without modification.

PKS cofiring in coal-based power plants

Pulverized coal-based power plants are the predominant method of large-scale electricity production worldwide including Europe. If pulverised fuel power plants make a switch to co-firing of biomass fuels, it will make a huge impact on reducing coal usage, reducing carbon emissions and making a transition to renewable energy. Additionally, the cheapest and most effective way for big coal-based power plants to enter renewable energy sector is biomass cofiring. Palm kernel shells can be pyrolyzed to produce charcoal while coal will produce coke if it is pyrolyzed. Charcoal can be used for fuel, briquette production and activated charcoal.

Torrified PKS: An Attractive Biomass Commodity in West Africa

  By | | , , ,
Leave a comment

Even though palm kernel shell has many similarities with wood pellets, it is not easy to reduce its size which makes it difficult for its optimum cofiring with coal in power plants and industries. Few years ago, Indonesia had exported PKS to Poland for cofiring purposes but because PKS was difficult to make powder (low grindability) it made cofiring performance poor, so the use of PKS for cofiring is currently discontinued.

palm-kernel-shells

 

To improve the quality of PKS, especially for the use of cofiring, PKS must be processed with torrefaction (mild pyrolysis). With the torrefaction process, it becomes easier to make powder from PKS, so that the desired particle size for cofiring is easier to obtain. Another advantage of the torrefaction process is that the caloric value of PKS will also increase by about 20%, Torrified biomass is hygroscopic which means ease in indoor as well as outdoor storage.

During the torrefaction process, PKS is heated at a temperature of around 230 to 300 °C in the absence of oxygen. With continuous pyrolysis technology, torrified PKS production can be carried out at large capacities. The need for biomass fuel for electricity generation is also large, usually requiring 10 thousand tons for each shipment. PKS torrified producers must be able to reach this capacity. The production of 10 thousand tons of PKS that are burned can be done per month or several months, for example, to reach 10 thousand tons it takes 2 months because the factory capacity is 5000 tons per month.

PKS-torrefaction

In general, the advantages of the PKS torrefaction process are as follows:

  • It increases the O/C ratio of the biomass, which improves its thermal process
  • It reduces power requirements for size reduction, and improves handling.
  • It offers cleaner-burning fuel with little acid in the smoke.
  • Torrefied PKS absorbs less moisture when stored.
  • One can produce superior-quality PKS pellets with higher volumetric energy density.

Pelletizing of torrefied PKS can be an option to increase the energy density in volume basis. The pelletizing process resolves some typical problems of biomass fuels: transport and storing costs are minimized, handling is improved, and the volumetric calorific value is increased. Pelletization may not increase the energy density on a mass basis, but it can increase the energy content of the fuel on a volume basis.

Africa, especially West Africa, which has many palm oil plantations and also the location where the palm oil trees originate, can supply torrified PKS to Europe to meet its rapidly-increasing biomass fuel demand.

In Africa, palm kernel shell is generally produced from PKO mills. CPO production is generally carried out on a small scale and only processes the fiber portion of the palm oil fruit. This palm oil mesocarp fibre is processed to produce CPO, while the nut that consist kernels and shells are processed elsewhere to produce the main product of PKO (palm kernel oil). PKO mills are usually quite large by collecting nuts from these small scale CPO producers. PKS is produced from this PKO mills.

nut-cracker-machine-palm-mill

The nut cracker machine separates kernel and shell

The distance between Africa and Europe is also closer than Europe to Malaysia and Indonesia. Currently, even though Europe has produced wood pellets for their renewable energy program to mitigate climate change and the environment, the numbers are still insufficient and they are importing wood pellets from the United States and Canada in large quantities. European wood pellet imports are estimated to reach more than 1.5 million tons per year. Torrified PKS from West Africa can help in meeting the biomass fuel demands for power plants across Europe.

For more information about PKS trading opportunities and our technical consulting services, please email on salman@bioenergyconsult.com or eko.sb.setyawan@gmail.com

PKS From Africa Can Fuel Biomass Power Plants in Japan

  By | | , , ,
5 Comments

Japan’s biomass fuel requirement is estimated to be tens of millions of tons each year on account of its projected biomass energy capacity of 6,000MW by the year 2030. To achieve this capacity, more than 20 million tons of biomass fuel will be needed every year which will be mainly met by wood pellets and palm kernel shell (PKS). The similarity of the properties of wood pellets with PKS makes PKS the main competitor of wood pellets in the international biomass fuel market.

PKS-biomass

PKS has emerged as an attractive biomass commodity in Japan

Canada and USA are the biggest suppliers of wood pellets to the Japanese biomass market while PKS mainly comes from Indonesia and Malaysia. With the size of the material almost the same as wood pellets, but at a cheaper price (almost half the wood pellets) and also available in abundance, PKS is the preferred biomass fuel for the Japanese market. PKS can be used 100% in power plants that use fluidized bed combustion technology, while wood pellets are used in pulverized combustion.

Although there is abundant PKS in CPO (crude palm oil) producing countries, but fluctuations in CPO production and increase in domestic demand has led to reduction in PKS exports in Southeast Asia. In palm oil plantations, it is known as the low crop season and peak crop season. When the low crop season usually occurs in the summer or dry season, the supply of fruit to the palm oil mills decreases so that the CPO production decreases and also the supply of PKS automatically reduces, and vice versa in the peak crop season. When demand is high or even stable but supply decreases, the price of PKS tends to rise.

In addition, a wide range of industries in Indonesia and Malaysia have also began to use PKS as an alternative fuel triggering increased domestic demand. In recent years, PKS is also being processed into solid biomass commodities such as torrified PKS, PKS charcoal and PKS activated carbon. Thus, there is very limited scope of increasing PKS supply from Southeast Asia to large-scale biomass consumers like Japan and South Korea.

Palm oil mills process palm oil fruit from palm oil plantations, so the more fruit is processed the greater the PKS produced and also more processors or mills are needed. At present it is estimated that there are more than 1500 palm oil mills in Indonesia and Malaysia. Palm kernel shells from Indonesia and Malaysia is either being exported or used domestically by various industries. On the other hand, in other parts of the world PKS is still considered a waste which tends to pollute the environment and has no economic value.

Palm Oil Producers

Top palm oil producers around the world

West African countries, such Nigeria, Ghana and Togo, are still struggling to find a sustainable business model for utilization of PKS. Keeping in view the tremendous PKS requirements in the Asia-Pacific region, major PKS producers in Africa have an attractive business opportunity to export this much-sought after biomass commodity to the Japan, South Korea and even Europe.

Simply speaking, PKS collected from palm oil mills is dried, cleaned and shipped to the destination country. PKS users have special specifications related to the quality of the biomass fuel used, so PKS needs to be processed before exporting.

PKS-export

PKS exports from Indonesia and Malaysia to Japan are usually  with volume 10 thousand tons / shipment by bulk ship. The greater the volume of the ship or the more cargo the PKS are exported, the transportation costs will generally be cheaper. African countries are located quite far from the Asia-Pacific region may use larger vessels such as the Panamax vessel to export their PKS.

Biomass Pelletization Process

  By | | ,
7 Comments

Biomass pellets are a popular type of biomass fuel, generally made from wood wastes, agricultural biomass, commercial grasses and forestry residues. In addition to savings in transportation and storage, pelletization of biomass facilitates easy and cost effective handling. Dense cubes pellets have the flowability characteristics similar to those of cereal grains. The regular geometry and small size of biomass pellets allow automatic feeding with very fine calibration. High density of pellets also permits compact storage and rational transport over long distance. Pellets are extremely dense and can be produced with a low moisture content that allows them to be burned with very high combustion efficiency.

biomass-pellets

Biomass pelletization is a standard method for the production of high density, solid energy carriers from biomass. Pellets are manufactured in several types and grades as fuels for electric power plants, homes, and other applications. Pellet-making equipment is available at a variety of sizes and scales, which allows manufacture at domestic as well industrial-scale production. Pellets have a cylindrical shape and are about 6-25 mm in diameter and 3-50 mm in length. There are European standards for biomass pellets and raw material classification (EN 14961-1, EN 14961-2 and EN 14961-6) and international ISO standards under development (ISO/DIS 17225-1, ISO/DIS 17225-2 and ISO/DIS 17225-6).

Process Description

The biomass pelletization process consists of multiple steps including raw material pre-treatment, pelletization and post-treatment. The first step in the pelletization process is the preparation of feedstock which includes selecting a feedstock suitable for this process, its filtration, storage and protection. Raw materials used are sawdust, wood shavings, wood wastes, agricultural residues like straw, switchgrass etc. Filtration is done to remove unwanted materials like stone, metal, etc. The feedstock should be stored in such a manner that it is away from impurities and moisture. In cases where there are different types of feedstock, a blending process is used to achieve consistency.

The moisture content in biomass can be considerably high and are usually up to 50% – 60% which should be reduced to 10 to 15%. Rotary drum dryer is the most common equipment used for this purpose. Superheated steam dryers, flash dryers, spouted bed dryers and belt dryers can also be used. Drying increases the efficiency of biomass and it produces almost no smoke on combustion. It should be noted that the feedstock should not be over dried, as a small amount of moisture helps in binding the biomass particles. The drying process is the most energy intensive process and accounts for about 70% of the total energy used in the pelletization process.

Schematic of Pelletization of Woody Biomass

Before feeding biomass to pellet mills, the biomass should be reduced to small particles of the order of not more than 3mm. If the pellet size is too large or too small, it affects the quality of pellet and in turn increases the energy consumption. Therefore the particles should have proper size and should be consistent. Size reduction is done by grinding using a hammer mill equipped with a screen of size 3.2 to 6.4 mm. If the feedstock is quite large, it goes through a chipper before grinding.

The next and the most important step is pelletization where biomass is compressed against a heated metal plate (known as die) using a roller. The die consists of holes of fixed diameter through which the biomass passes under high pressure. Due to the high pressure, frictional forces increase, leading to a considerable rise in temperature. High temperature causes the lignin and resins present in biomass to soften which acts as a binding agent between the biomass fibers. This way the biomass particles fuse to form pellets.

The rate of production and electrical energy used in the pelletization of biomass are strongly correlated to the raw material type and processing conditions such as moisture content and feed size. The The average energy required to pelletize biomass is roughly between 16 kWh/t and 49kWh/t. During pelletization, a large fraction of the process energy is used to make the biomass flow into the inlets of the press channels.

Binders or lubricants may be added in some cases to produce higher quality pellets. Binders increase the pellet density and durability. Wood contains natural resins which act as a binder. Similarly, sawdust contains lignin which holds the pellet together. However, agricultural residues do not contain much resins or lignin, and so a stabilizing agent needs to be added in this case. Distillers dry grains or potato starch is some commonly used binders. The use of natural additives depends on biomass composition and the mass proportion between cellulose, hemicelluloses, lignin and inorganics.

Due to the friction generated in the die, excess heat is developed. Thus, the pellets are very soft and hot (about 70 to 90oC). It needs to be cooled and dried before its storage or packaging. The pellets may then be passed through a vibrating screen to remove fine materials. This ensures that the fuel source is clean and dust free.

The pellets are packed into bags using an overhead hopper and a conveyor belt. Pellets are stored in elevated storage bins or ground level silos. The packaging should be such that the pellets are protected from moisture and pollutants. Commercial pellet mills and other pelletizing equipment are widely available across the globe.

Biomass Market in Japan: Perspectives

  By | | ,
6 Comments

Biomass is being increasingly used in power plants in Japan as a source of fuel, particularly after the tragic accident at Fukushima nuclear power plant in 2011. Palm kernel shell (PKS) has emerged as a favorite choice of biomass-based power plants in the country. Most of these biomass power plants use PKS as their energy source, and only a few operate with wood pellets. Interestingly, most of the biomass power plants in Japan have been built after 2015.

Biomass-Power-Plant-Japan

Palm Kernel Shells

Palm Kernel Shell is generating very good traction as a renewable energy resource and biomass commodity in Japan. This is because PKS is the cheapest biomass fuel and is available in large quantities across Southeast Asia. PKS, a biomass waste generated by palm oil mills, can be found in plentiful quantities in Indonesia, Malaysia and Thailand.

PKS must meet the specifications before being exported to Japan. Some key specifications for PKS exports are: moisture content, calorific value and impurities or contaminants (foreign materials). All three variables must meet a certain level to achieve export quality. Japanese markets or their consumers generally require contaminants from 0.5 to 2%, while European consumers of PKS need 2% – 3%.

Japan usually buys with a volume of 10,000 tonnes per shipment, so PKS suppliers must prepare a sufficient stockpile of the PKS. The location of PKS stockpile that is closest to the seaport is the ideal condition to facilitate transportation of shipment.

PKS has emerged as an attractive biomass commodity in Japan

PKS has emerged as an attractive biomass commodity in Japan

Wood Pellets

Wood pellets are mostly produced in from wood waste such as sawdust, wood shaving, plywood waste, forestry residues, and related materials while using tools like track saws, table saws, circular saws, miter saws, etc. The development potential for quantity enlargement is also possible with energy plantations. Technically the properties of wood pellets are not much different from the PKS.

Wood pellet price is more expensive than PKS. Wood pellet production process is more complex than PKS, so wood pellet is categorized as finished product. The quality of wood pellet is generally viewed from its density, calorific value and ash content. Indonesia wood pellet export is not as big as PKS, it is also because of the limited producers of wood pellet itself.

Japan buys wood pellets from Indonesia mostly for testing on their biomass power plants. Shipping or export by container is still common in wood pellet sector because the volume is still small. Currently, the world’s leading producer of wood pellets come from North America and Scandinavia. Even for Indonesia itself wood pellet is a new thing, so its production capacity is also not big.

Future Perspectives

For a short-term solution, exporting PKS is a profitable business. Wood pellets with raw materials from energy plantations by planting the legume types such as calliandra are medium-term solutions to meet biomass fuel needs in Japan. Torrefaction followed by densification can be a long-term orientation. Torrified pellet is superior to wood pellet because it can save transportation and facilitate handling, are hydrophobic and has higher calorific value.

6 Reasons Wood Stove Sales Are Taking Off

  By | |
2 Comments

Why are wood burning stoves selling like crazy? Most assume it’s the sustainability factor of energy-efficient stoves. But there’s more to the new surge of interest in them than that. Yes, biomass stoves offer an efficient way to produce heat, but they also look great, are affordable, and come in a huge variety of styles. Consumers can select dozens of additional features like temperature control, slow cooldown mode, smoke-free operation, and more. If you’re on the fence about investing in a wood stove, consider the following points before making a final decision.

benefits of wood burning stoves

1. They’re Efficient

Like so many other forms of biomass energy generation, wood burning stoves are highly efficient, both in terms of heat production and cost. For homeowners who are accustomed to relying on electricity for heating their homes, the pleasant surprise is that it costs less to produce the same amount of heat from a wood-burning stove. That holds true whether the fuel is wood you collect yourself, bundles purchased from a local store, or condensed pellets.

2. Homeowners Can Borrow to Pay for the Project

While most single units are competitively priced, many homeowners decide to install several stoves in their living spaces, sometimes one in each large room. But even those who opt for just one unit can do themselves a favor by paying for the environmental upgrade with a personal loan. It’s true that some dealers offer financing, but in nearly every case, you can get much more competitive rates and terms by taking out a personal loan to cover the expense of purchasing a wood stove, the ultimate bioenergy household appliance, and heating source.

Consider shopping as a first step. That way, you’ll get an accurate idea about price ranges, features, and what you want to spend. Then, when applying for a loan, aim to borrow about 10% more than what you expect to spend on the stove. The strategy makes perfect sense because the final price tag will be slightly higher than you first predicted after taxes, installation, and a few extra supplies.

3. The Units Look Great

Most discussions about biomass energy focus on statistical comparisons between products like wood-based home heating units and electrical home furnace units. But too often, overlook one of the primary advantages of wood stove units: They have a unique, attractive look that improves the overall appearance of any home. Spend a few minutes exploring some of the latest models on the major sellers’ websites. It soon becomes obvious that these old-fashioned appliances add a dose of elegance and emotional warmth to rooms of any size.

4. Power Outage? No Problem

Rolling power outages, a term that is a euphemism for planned grid breakdowns, are the bane of the modern era. In places like California and elsewhere, states are cutting electricity to millions of homes because state regulators are unable to manage the demand on grids. For homeowners who have a backup source of heat, outages are a minor inconvenience. In fact, many biofuel enthusiasts prefer to use wood burning appliances as a first line of heat generation. For many others, the units serve as reliable heat in times of state mismanagement of electrical power.

5. Buyers Can Test the Units Before Buying

Manufacturers and retail merchants offer various arrangements for first-time buyers. It’s possible for homeowners to pay a small rental fee for a basic unit, use it for a few months, and decide whether they want to make it a permanent part of their household energy array. These trial periods are popular with people who have no prior experience with bioenergy devices.

6. Newer Models are Safer, More Efficient, and Cost Less

Since 2000, there has been a great deal of advancement in the science of heat conservation in biomass stoves. Not only are the latest models less costly than older versions, but they deliver much higher heating ratios per unit burned. One reason prices have come down significantly is higher production levels due to increased consumer demand. When producers build many thousands of units per year and sell them quickly, they achieve economies of scale and can cut prices.

Likewise, the many technological breakthroughs in science have contributed to the higher efficiency levels of new biomass stoves. For consumers, that means not just more competitive pricing and higher quality but a wider range of selections from sellers.

How Green is Biomass?

  By | | , ,
2 Comments

As we strive to shrink our global carbon footprint, society must alter its energy sources. Solar panels and wind turbines are two familiar types of green power that contribute to protecting the planet. Investing in renewables can improve the environment and lower the cost of electricity.

As scientists look for efficient and sustainable solutions to non-renewable energy use, they turn back to basics. People used to rely on fire for fuel. Today, we can utilize these age-old practices to limit our reliance on environmentally polluting fuel sources.

The Importance of Renewable Energy

Nearly 80% of our current energy comes from coal, oil and gas. The use of fossil fuels in power production harms human health and the planet.

About 2.6 million Americans experience health issues from oil and gas exposure from fossil fuel transportation and processing facilities. Benzene and formaldehyde are two toxins associated with nonrenewable energy production that contribute to leukemia and blood disorders. The workers who mine oil and gas also risk exposure to airborne pollutants that cause lung cancer and breathing difficulties.

The production of fossil fuel energy affects the environment by emitting greenhouse gases into the atmosphere. The greenhouse effect is a natural process that the Earth uses to maintain life on its surface. It keeps the global temperature consistent to protect the ecosystem’s functionality.

Adding pollutants into the atmosphere changes its composition. These greenhouse gases absorb the sun’s energy, convert it into heat and release it back to space. Excess contaminants make it difficult to allow heat to escape. This increases the global temperature over time.

Renewable energy sources act as an alternative to greenhouse gas-emitting power. Various companies are working on producing a chemical-free solution known as biomass energy.

What is Biomass?

Biomass is a form of renewable energy derived from organic materials. Wood was the original source used by the first humans for survival. Now, we can rely on wood pellets, sawdust, black liquor and more to create commercial and residential fuel options.

biomass-sustainability

We can also utilize agricultural matter to produce biomass. Soybeans, corn, algae, sugar cane and other plants can create fuel to power our homes, electric cars and devices. Scientists are also using refuse for energy production. Municipal solid waste, like cotton, paper, yarn and food, can transform into biomass power. A less appealing way to produce this renewable energy derives from animal manure and human waste.

Companies take these materials and create energy through a direct combustion process. It forms a refined liquid or gas to burn for power. Because plants grow naturally and indefinitely on Earth, biomass is a renewable source.

Environmental Effect of Biomass

Although biomass production and use emit no direct carbon into the environment, it may be less sustainable than other renewable power sources. When burned, these fuels release toxins like nitrogen oxide, sulfur dioxide and particulate matter into the atmosphere.

Elephant-Grass

Biomass production also contributes to deforestation. Many companies use soybeans to create the renewable fuel, which affects forests in Argentina. The country produces 15% of the global soy source, using 16 million hectares of forest land for production.

As Argentina increases production to meet international demands, it must cut down trees and vegetation to make space for agricultural growth. The monoculture of soy also leads to soil depletion. To reverse these environmental impacts, farms use synthetic fertilizers and pesticides on their land.

Because biomass crops are water-intensive, they contribute to runoff pollution. When farmers water their plants, the synthetic fertilizers and pesticides drain into the ocean, contributing to oxygen depletion and dead zones. The significant amount of water used to produce these crops leads to resource exploitation. It takes nearly 4,000 gallons of water to grow a bushel of corn for biomass energy.

Is Biomass Worth the Destruction?

Biomass can effectively reduce the carbon footprint. The renewable energy source also limits the adverse health effects associated with conventional energy production. However, it emits air pollutants into the atmosphere, causing deforestation and water exploitation, which decreases its sustainability.

The answer is complicated. Every renewable energy source has its downfalls. When you use a bit of energy from each green resource, you can limit your environmental impact and still power the planet.

Asbestos Related Illnesses in the Bioenergy Industry

  By | | , ,
2 Comments

When we think of asbestos, we usually picture old, condemned buildings filled with harmful asbestos-based insulation, but this isn’t always the case.

Since 1989, the use of asbestos has been banned in construction work in the UK and many buildings which contain this harmful substance, are being replaced or made safe.

While this is of course, good news, these buildings are not the only source of asbestos and in this article, we’ll be examining the rising cases of mesothelioma compensation claims by bioenergy industry employees.

Asbestos Related Illnesses in the Bioenergy Industry

What is Asbestos?

A naturally occurring substance, asbestos is a fibrous silicate mineral made up of long, thin microscopic fibrous crystals.  When dormant, asbestos can be relatively harmless but, the danger occurs when fibrils are released into the atmosphere and inhaled by humans.

Inhalation of asbestos can lead to serious diseases such as COPD and mesothelioma, a form of lung cancer which is associated with asbestos and which is almost always terminal.

In recent years, concerns have been growing over the number of bio energy employees who have been diagnosed with this devastating disease

What is Bioenergy?

Bioenergy is the term used for the generation of gas and electricity which is renewable and which causes less harm to the planet’s resources than other, more traditional methods which use coal, oil, natural gas and nuclear energy.

Bioenergy methods use organic matter such as food waste to create a flexible energy source. Wet feedstocks like food and other organise material is placed into sealed tanks and allowed to rot. This creates methane gas which can then be collected and burned to generate electricity. Dry materials like wood pellets are also burned in a furnace to boil water, create steam and thereby generate electricity.

Although bioenergy does produce carbon dioxide and release it into the atmosphere, it does so only at the rate at which the organic matter absorbed the carbon dioxide while growing. This makes it greener and more sustainable.

Energy crops are grown in the UK specifically for the use of producing bio-energy. There are currently 1855 bioenergy plants in the UK, employing around 35,000 people.

What’s the Connection Between Bioenergy and Mesothelioma?

At the beginning of this article, we mentioned that old buildings containing asbestos insulation are not the only places that asbestos can be found. In fact, at any given time, the air we breathe can contain asbestos.

However, this is usually at incredibly low levels of between 0.00001 to 0.0001 fibers per millimeter of air and does not pose any danger to human health. Having said that, many doctors will disagree, as many will argue that no level of asbestos is ever safe.

On average, it’s thought that the ‘danger zone’ for asbestos stands at around 1%. An individual who has been exposed to dangerous levels of asbestos may be unaware of this as symptoms will often not present themselves until ten or even twenty years after the exposure.

Asbestos occurs naturally in rocks, particularly altered ultramafic rocks and some mafic rocks. Asbestos can also occur naturally in some kinds of soil.

The Connection Between Plant Workers and Illnesses

It has been discovered that, in some instances, dedicated bioenergy crop sites have been created on land where the soil has been contaminated by asbestos, either naturally or through previous commercial endeavors.

Employees who are responsible for working with these crops including planting, nurturing and picking, become vulnerable to high levels of asbestos. When inhaled, this level of asbestos can be harmful to health and has led to mesothelioma.

As well as soil contamination, the process of converting food and organic waste into energy such as creating methane, can produce small amounts of asbestos. Although these may be minimal, continued exposure over time can lead to health problems in workers, including mesothelioma.

Unfortunately, mesothelioma is often caught late and on average, the life expectancy of the patient from the point of diagnosis is only between 4 and 18 months.

anaerobic_digestion_plant

Asbestos Claims in the UK

In 2020, there were 17,023 asbestos compensation claims, with payouts of around £233.9 million. Despite almost forty years passing since the prohibition of asbestos in buildings, some UK solicitors report that claims are increasing rather than dwindling as victims seek financial compensation after being diagnosed with asbestos related diseases.

While some of these claims are made by former employees of old-style power plants, more and more are now emerging from bioenergy facilities.

Further Risk Assessments Need to be Improved by Employers…

In 2022, it’s reasonable to assume that, when you start a new job, the last thing on your mind is the risk of coming into contact with asbestos. Many of the bioenergy employees who are now making claims are justifiably angry about the fact that they were never made aware of any risk during the course of their work.

While this is devastating, it’s not necessarily evidence of sinister dealings by bioenergy companies. In many cases, employers did not inform their employees of risk for the simple reason that they weren’t aware of it themselves.

There’s no doubt that bioenergy is the future as we continue to move away from environment harming processes. However, while we call this progress in some ways, employers will need to examine all of their processes and materials to identify any possible risks to employees, in order to prevent unnecessary illness and death.

Energy Potential of Empty Fruit Bunches

  By | | , ,
9 Comments

A palm oil plantation yields huge amount of biomass wastes in the form of empty fruit bunches (EFB), palm oil mill effluent (POME) and palm kernel shell (PKS). In a typical palm oil mill, empty fruit bunches are available in abundance as fibrous material of purely biological origin. Energy potential of empty fruit bunches is attractive as it contains neither chemical nor mineral additives, and depending on proper handling operations at the mill, it is free from foreign elements such as gravel, nails, wood residues, waste etc.

EFB

However, EFB is saturated with water due to the biological growth combined with the steam sterilization at the mill. Since the moisture content in EFB is around 67%, pre-processing is necessary before EFB can be considered as a good fuel.

Unprocessed EFB is available as very wet whole empty fruit bunches each weighing several kilograms while processed EFB is a fibrous material with fiber length of 10-20 cm and reduced moisture content of 30-50%. Additional processing steps can reduce fiber length to around 5 cm and the material can also be processed into bales, pellets or pulverized form after drying.

There is a large potential of transforming EFB into renewable energy resource that could meet the existing energy demand of palm oil mills or other industries as well as to promote sustainability in the palm oil industry. Pre-treatment steps such as shredding/chipping and dewatering (screw pressing or drying) are necessary in order to improve the fuel property of EFB.

Pre-processing of EFB will greatly improve its handling properties and reduce the transportation cost to the end user i.e. power plant. Under such scenario, kernel shells and mesocarp fibres which are currently utilized for providing heat for mills can be relieved for other uses off-site with higher economic returns for palm oil millers.

The fuel could either be prepared by the mills before sell to the power plants, or handled by the end users based on their own requirements.  Besides, centralized EFB collection and pre-processing system could be considered as a component in EFB supply chain. It is evident that the mapping of available EFB resources would be useful for EFB resource supply chain improvement. This is particular important as there are many different competitive usages. With proper mapping, assessment of better logistics and EFB resource planning can lead to better cost effectiveness for both supplier and user of the EFB.

A covered yard is necessary to store and supply a constant amount of this biomass resource to the energy sector. Storage time should however be short, e.g. 5 days, as the product; even with 45% moisture is vulnerable to natural decay through fungi or bacterial processes. This gives handling and health problems due to fungi spores, but it also contributes through a loss of dry matter trough biological degradation. Transportation of EFB is recommended in open trucks with high sides which can be capable of carrying an acceptable tonnage of this low-density biomass waste.

For EFB utilization in power stations, the supply chain is characterized by size reduction, drying and pressing into bales. This may result in significantly higher processing costs but transport costs are reduced. For use in co-firing in power plants this would be the best solution, as equipment for fuel handling in the power plant could operate with very high reliability having eliminated all problems associated with the handling of a moist, fibrous fuel in bulk.