Sustainable Manufacturing: Eco-Friendly Ideas For Your Plant

The industrial sector, which includes the manufacturing industry, is the third largest global source of greenhouse gas emissions. Shockingly, the sector emits roughly 21% of all greenhouse gasses, a report by the Intergovernmental Panel on Climate Change (IPCC) reveals. Fortunately, there are a number of ways manufacturing companies can lower their carbon footprints, adopt eco-friendly equipment and green practices, and become more sustainable.

ecofriendly-manufacturing

Audit energy use

Manufacturing plants typically use huge amounts of gas or electric energy. Adopting energy-efficient practices to optimize the plant’s energy use can slash costs considerably. Start by conducting an energy audit — ideally during the next scheduled plant downtime — to identify areas requiring improvement. HVAC systems, in particular, are huge energy and money drainers. Replace the filters and insulation so hot or cold air doesn’t escape. Repairs may also be needed. Temperature controls can be precisely automated with a programmable digital thermostat.

Additionally, common industrial lighting like incandescent bulbs should be switched out for LED lighting, which uses 75% less energy and lasts 25 times longer. Keep track of your eco-friendly changes and monitor energy use to make sure you’re operating at maximum efficiency.

Minimize waste

Reducing manufacturing waste is an effective way of making your plant more sustainable. For example, limit the quantity of excess raw materials your plant has in stock; order just enough material for the job it’s needed for each time. Work on recovering waste from both onsite and offsite locations with the help of techniques like centrifugation, electrolysis, reverse osmosis, or filtration.

industrial-valve

Alternatively, recycling materials is a simple way to recover useful materials (recycling hazardous materials, however, usually isn’t eco-friendly). High-power, industrial shredders, in particular, can help you deal with a number of waste materials (such as, wood, plastic, rubber, and asphalt) by considerably reducing their size. Investing in durable equipment also reduces waste. For example, Bobcat T190 tracks are designed to minimize wear and tear to the tire. The thick, high-quality rubber lasts longer, so the tires need replacing less often.

Switch to renewable energy

Switching to renewable energy can help your plant generate its own clean electricity and heating. In fact, by 2035, renewable energy is set to be the main global power source, according to the 2019 Clean Jobs America report. Green power sources like solar, wind, biomass, geothermal heat, and rain are also cheaper than traditional fossil fuel energy sources.

Depending on your state, you may also be able to benefit from tax incentives and earn money back. You can also support renewable energy by selecting a renewable electricity tariff with your supplier. This means either some or all of the power your plant uses will be matched by your supplier purchasing green energy.

Making your manufacturing plant more eco-friendly certainly isn’t an overnight job. However, it’s well worth the time and effort it takes to make positive and permanent changes. Switching to sustainable practices and tech-driven equipment will help the environment, save energy, and improve your bottom line.

Recommended Reading: How to Tackle Vibrations using a Cariolis Flow Meter

Use of Sewage Sludge in Cement Industry

Cities around the world produce huge quantity of municipal wastewater (or sewage) which represents a serious problem due to its high treatment costs and risk to environment, human health and marine life. Sewage generation is bound to increase at rapid rates due to increase in number and size of urban habitats and growing industrialization.

sewage_sludge

An attractive disposal method for sewage sludge is to use it as alternative fuel source in cement industry. The resultant ash is incorporated in the cement matrix. Infact, several European countries, like Germany and Switzerland, have already started adopting this practice for sewage sludge management. Sewage sludge has relatively high net calorific value of 10-20 MJ/kg as well as lower carbon dioxide emissions factor compared to coal when treated in a cement kiln.

Use of sludge in cement kilns can also tackle the problem of safe and eco-friendly disposal of sewage sludge. The cement industry accounts for almost 5 percent of anthropogenic CO2 emissions worldwide. Treating municipal wastes in cement kilns can reduce industry’s reliance on fossil fuels and decrease greenhouse gas emissions.

The use of sewage sludge as alternative fuel in clinker production is one of the most sustainable option for sludge waste management. Due to the high temperature in the kiln the organic content of the sewage sludge will be completely destroyed. The sludge minerals will be bound in the clinker after the burning process. The calorific value of sewage sludge depends on the organic content and on the moisture content of the sludge. Dried sewage sludge with high organic content possesses a high calorific value.  Waste coming out of sewage sludge treatment processes has a minor role as raw material substitute, due to their chemical composition.

The dried municipal sewage sludge has organic material content (ca. 40 – 45 wt %), therefore the use of this alternative fuel in clinker production will save fossil CO2 emissions. According to IPCC default of solid biomass fuel, the dried sewage sludge CO2 emission factor is 110 kg CO2/GJ without consideration of biogenic content. The usage of municipal sewage sludge as fuel supports the saving of fossil fuel emission.

Sludge is usually treated before disposal to reduce water content, fermentation propensity and pathogens by making use of treatment processes like thickening, dewatering, stabilisation, disinfection and thermal drying. The sludge may undergo one or several treatments resulting in a dry solid alternative fuel of a low to medium energy content that can be used in cement industry.

The use of sewage sludge as alternative fuel is a common practice in cement plants around the world, Europe in particular. It could be an attractive business proposition for wastewater treatment plant operators and cement industry to work together to tackle the problem of sewage sludge disposal, and high energy requirements and GHGs emissions from the cement industry.

Zero Waste Manufacturing: How Can We Transition to a Circular Economy?

Waste is an inevitable aspect of being human in today’s world — or so most people believe. But what if we told you that reducing and even eliminating waste is possible? All we have to do to get to that point is convince a few key industry sectors to start doing things a bit differently. Basically, we need to transition to a circular economy model.

If you’ve never heard of the term, we can’t blame you. Most people don’t go around researching the economic system they live in — let alone alternative methods of production. Still, learning about circular economy is a great way to introduce other concepts — like Zero Waste manufacturing.

zero waste manafacturing

Of course, before we can do all that, we have to be aware of the system we currently have. With that in mind, let’s start by talking about the cause of the waste accumulation we are dealing with today.

Is Linear Economy Outdated?

Most people know that the amount of waste production and accumulation we are fighting against was ultimately caused by our economic system. The principles of linear economy are fairly simple. We take what we need from nature, and we transform these raw materials into products, which we dispose of when they’re no longer of use. Proponents of this system assumed that the planet is capable of providing infinite resources and regenerating an infinite amount of waste.

As we now know, that is simply not the case. So the system’s goal of maximizing production and sales has become impossible to envision without also seeing the eventual consequences.

After all, to keep production cycles going, we also need to create demand. That’s why many commodities we buy nowadays fall apart so quickly. The sooner your shirt rips open at the seams, the sooner you’ll go looking for a new one. But before we start pointing fingers at the fast fashion industry, remember that the system affects all commercial enterprises.

Is There a Different Kind of Approach We Can Opt for?

The excessive production and turnover of commodities we see in the linear economy are all but guaranteed to produce an enormous amount of waste. But as any waste management expert will tell you — it’s never too late to veer toward another approach.

Circular Economy

In recent years, many people have been considering the benefits of transitioning to a zero waste lifestyle. Basically, rather than throwing their used up and damaged items, the goal of Zero Waste is to find a way to use them again. Whether it’s composting, making bags out of ripped jeans, or turning broken pans into planters — people are having to be creative with items they would have otherwise tossed in the trash.

But while most people are familiar with the philosophy in general, not many are aware of who started Zero Waste. Believe it or not, the phrase was coined in the ‘80s. However, Daniel Knapp, one of the first people who formulated the idea of total recycling, didn’t just talk the talk. Instead, he and his wife founded a salvaging market, Urban Ore, to focus on diverting waste from their local landfill and reusing it within the community.

Over the years, their ideas inspired many others to look for ways to reduce their waste production. Eventually, those principles reached the waste management industry and society at large. All through the ‘90s and early ‘00s, “no waste” slogans were everywhere. But where did all that activism lead?

The Birth of Circular Economy

The idea of a cyclical system of production is certainly older than the modern Zero Waste philosophy. However, the concept of a circular economy wasn’t mentioned until 1988. Even then, shifting perspectives around the subject of waste production and management certainly helped popularize the idea.

Ultimately, the philosophies behind these two concepts are closely aligned. Both aim to reduce and eventually eliminate the production of waste. Unlike the linear approach we discussed earlier, circular economy is all about letting the Earth recover and minimizing the amount of raw resources we take from it. But in addition to benefiting the planet, the principles of sustainable production also need to benefit businesses.

After all, rather than paying for raw materials that are directly taken from nature, circular economy advocates for reusing and recycling already-processed materials. That should reduce the cost of production — in theory. Unfortunately, recycling technology is still too expensive for some businesses to invest in. So how can we, as consumers, nudge them in the right direction?

How Do We Start Transitioning to Circular Economy?

On an individual level, one thing we can all do is check our consumption habits. Don’t just throw out old items if you don’t have to. Instead, learn how to mend and transform objects into items you can keep using and loving.

green-economy-coronavirus-pandemic

Additionally, you can transition to shopping from sustainable local businesses. Ultimately, the cost of shipping is much greater than you might think. If nothing else, shopping locally tends to have a lower carbon footprint.

These individual decisions should eventually influence businesses to reduce the number of commodities they produce in the first place. But there’s one more thing we can do to prompt the industry to change its ways. Namely, we can influence policies with our vote.

Getting people to participate in this as a political movement is the best way to put pressure on companies. If there are laws and sanctions in place to regulate the production of commodities and waste, businesses will have to adjust their habits.

Can We Achieve Zero Waste Manufacturing?

As we have previously stated, all we need to transition to Zero Waste manufacturing is a few key industry sectors. According to the Ellen MacArthur Foundation, these sectors should be steel, plastic, and aluminum manufacturing, as well as cement and food industries. By getting these five sectors to reuse materials during the production process in the factory, we could cut carbon emissions by 3.7 billion tons by 2050. New technologies like artificial intelligence are making it possible to make the transition to sustainable product development.

Best of all, the emerging models of circular economy will not only stimulate business growth but also create many new job opportunities. So the sooner we take that leap, the sooner our planet can start recovering.

The Benefits of Stainless Steel General-Purpose Panels with Flanges for Industrial Applications

Industrial buildings are complicated structures, often demanding specialized components and features to guarantee smooth and efficient operations. One such component is access panels, essential for easy access to necessary industrial facilities and equipment.

The stainless steel general-purpose panels with flanges are among the industry’s favorites for their versatility and reliability solutions applicable to many industrial processes. This article explores the many advantages of using a stainless steel general-purpose panel with flange in your industrial establishment projects. 

benefits of stainless steel general-purpose panels with flanges in industrial uses

Keep reading to know the top 5 benefits of stainless steel general-purpose panels with flanges in industrial structures

1. Durable construction

The stainless steel general-purpose panels with flanges mainly contain a solid 16 gauge cold rolled stainless steel material. It is widely known for its sturdiness and can withstand extreme conditions and daily heavy use in industrial settings.

Access panels built with stainless steel are less likely to crack, warp, or corrode over time, making them a cost-effective investment that can surely last long. Moreover, it can strongly resist stains and bacteria as its smooth surface enables easy cleaning. 

2. Corrosion resistance

Stainless steel general-purpose panels with flanges are naturally corrosion-resistant. Hence, they are ideal for many industrial building applications where exposure to various environmental issues is prevalent, including moisture, chemicals, and other corrosive substances are typical. This resistance aids you in maintaining your industrial facility project’s strength and appearance, even after long years of usage. 

3. Easy maintenance

As stated earlier, stainless steel general-purpose panels with flanges exhibit a sleek surface that you can effortlessly maintain, requiring minimal cleaning and upkeep to stay in excellent condition always. With easy maintenance and cleaning access provided, you can help your clients reduce maintenance expenditures and downtime, allowing industrial operations to continue uninterrupted. 

4. Flange design

The flange design of stainless steel general-purpose access panels permits instant installation and removal, providing quick and convenient access to your industrial building project’s essential equipment and facilities. This way, you can speed up the maintenance and repair processes for the specialized personnel, further decreasing interruption time in operations and associated costs. 

5. Versatility

Stainless steel general-purpose access panels with flanges are a universal solution that you can utilize in different industrial settings, from food processing facilities to chemical plants and pharmaceutical manufacturing facilities. Its versatility is one of the product’s most loved features, making it a popular option for business owner clients looking for a lifelong and steadfast companion that can give their access needs. 

Installation Guide

Now that you know the benefits that simple stainless steel general-purpose panels with flanges can bring to your industrial work. Here’s a step-by-step guide on properly installing, so you can guarantee that they function as intended. 

Materials Needed

  • Stainless steel general-purpose panel with flanges 
  • Measuring tape 
  • Level 
  • Pencil or marker 
  • Power drill with a drill bit 
  • Screws or bolts 
  • Screwdriver or wrench 

Step 1: Measure and mark the panel placement

Use your measuring tape and start measuring and marking the location where you aim to install the stainless steel general-purpose panel with flanges. You can also use a level to guarantee that the markings are straight. Then, mark the intended panel flanges on the wall or ceiling to ensure proper alignment. 

Step 2: Cut the opening

With a power drill with a drill bit, you must cautiously cut the opening in the wall or ceiling according to the size of the access panel you purchased. Secure the alignment of the cut opening with the panel markings and ensure that the edges are smooth and even. 

Step 3: Install the access panel flanges

Coordinate the panel flanges with the wall or ceiling markings, confirming that both are level and straight. Unbox the screws or bolts usually included in your access panel purchase to attach the flanges to the wall or ceiling. Remember to use a screwdriver or wrench to securely tighten the screws or bolts. 

Step 4: Install the access panel

Once you apply the flanges securely, you can carefully place the panel into the opening. It’s crucial to ensure the panel’s alignment with the flanges and the edges. It would be best to flush it against the wall or ceiling. Use screws or bolts to attach the panel to the flanges if necessary.

Step 5: Test the access panel

Check the panel for secure installation by gently pushing or pulling on it. If it moves or you can see it’s loose, you must adjust the screws or bolts until they are firmly in place. Ensure the panel opens and closes swiftly and the flanges furnish a tight seal. 

Step 6: Finish and clean up

Once done installing and testing, cleaning up any debris or dust from the installation process is vital. Then, apply any desired finishing touches to the wall or ceiling around the attached panel to display a neat, elegant, and professional-looking appearance. 

Bottom Line 

Using stainless steel general-purpose panels with flanges in your industrial structure project allows your business owner clients to enjoy many benefits that can secure the facilities’ efficiency, productivity, and safety for workers. Just follow the detailed installation steps we provided, so you can guarantee that your panels are tightly installed and functioning correctly, supplying easy access to essential systems in your industrial building construction work.

Useful Resource: Benefits of Anti-Ligature Access Doors for High-Risk Areas

How to Choose the Most Efficient Air Compressor for Workshop

Air compressors are energy-generating appliances that can be used pretty much anywhere. When you have a workshop, you care a lot about the condition of all the appliances used in it and their efficiency because these are the tools that help you get work done. Buying your first air compressor, for any purpose, can be incredibly overwhelming. The specific details you should be aware of for each compressor can be complicated and confusing, which will leave you baffled as to which one will best suit the specific needs of your workshop. Here are some tips to help make that decision easier for you.

air-compressor-workshop

Choosing Between a Piston and a Portable Air Compressor

When it is time to choose an air compressor for your workshop, you are likely to come across numerous types of compressors which will make your decision even harder. However, for workshops, there are two popular and basic compressor types to choose between; piston and portable air compressors. According to Brett Patterson of Ablesales, a piston compressor is an excellent source of portable air supply for farms and workshops. Just like any other type of air compressor, the piston’s motor works on collecting the air in a set tank and pressing it with the degree of pressure needed. The more you use it, the more pressure the compressor will generate.

On the other hand, a portable air compressor does the exact same job as the piston compressor, just without the need for an air tank. The main perk of a portable air compressor is that it is easy to move around wherever you need it. It might not be as powerful when it comes to pressing the air, but it is quite versatile, especially if you have a large workshop where you might need it in different places at different times. It is also excellent in reducing waste that is harmful to the environment.

Consider the Size of the Compressor

Almost all workshops are known for having large machines and appliances. Essentially, an air compressor would be another machine added to your working space, so you would need to consider the size of the compressor you will be investing in to ensure the best efficiency and ease of work. Whether your workshop is big or small, you need to think about the load of work you are planning to do with the air compressor as that will determine the size of the tank required.

Compressors that need an air tank are usually more efficient for more demanding workshops, however, they are quite large. On the other hand, compressors with small or no air tanks can be more suitable for workshops with small workloads and smaller working spaces.

efficient-air-compressor

Check the Features

Efficiency and durability are essential features that workshop owners or managers look for in their appliances. The durability of an air compressor determines how much work it will be able to offer you as well as the life span of its productivity.

When you choose an air compressor, features like the coating of the tank and the strength of the steel build of the compressor itself should be at the top of your list. Read reviews on the supplier and manufacturer before you purchase to get a better idea of how reliable that specific machine will be for your workshop’s needs.

How is the Compressor Powered?

Workshop owners invest in air compressors to generate energy used in manufacturing products or powering certain appliances. However, the compressors themselves need to be powered in some way. Compressors can be powered by electricity, petrol, or diesel. Electric compressors are the most popular because of how energy-efficient and economical they are. However, they are not as powerful as their petrol-powered counterparts, which can be more reliable when it comes to pressing air.

Diesel compressors are similar to petrol-powered ones, but they can be a bit more harmful to the planet as they emit larger amounts of nitrogen compounds and particulate matter, which pollute the air and contribute to climate change.

Investing in an air compressor can be beneficial for your workshop, regardless of how big or small it is. But when it comes to deciding which compressor is best suited for your needs, the choice can be challenging. Your best bet is to do some research in advance and compare different types, sizes, and prices so you can choose which best fits your needs and budget. It also pays to read up on the different power sources and try your best to opt for a unit that doesn’t contribute as much to environmental degradation.

Things to Know About Automatic Weather Monitoring

Weather variables such as wind speed and direction, air temperature, humidity and rainfall are important factors in determining the course of a wide range of events. For example, agriculture has always been heavily dependent on the weather and weather forecasts, both for its control on the quality and quantity of a harvest and its effect on the farmer’s ability to work the land or to graze his stock.

weather-monitoring

Water resources generally depend critically not just upon rainfall, but also other weather phenomenon that together drive plant growth, photosynthesis and evaporation. Just as pollen and seed dispersal in the atmosphere are driven almost entirely by the weather, so too is the direction and distance of travel of atmospheric pollution.

Weather monitoring is also important not just in defining present climate, but also for detecting climate change and providing the data to input into models which enable us to predict future changes in our environment.

Because of the wide variety of uses for the information, there are a large number of environmental variables which are of interest to different groups of people. These include solar radiation, wind speed, wind direction, barometric pressure, air temperature, humidity and net radiation.

The demand for these data, usually on an hourly or more frequent timescale, has increasingly been met by the development and widespread deployment of automatic weather stations (AWS’s) over the past 30 years or so.

Automatic Weather Monitoring Station

EE-WMS-01, the automatic weather station developed by India-based Engineering and Environmental Solutions is a highly sophisticated monitoring & logging of intrinsic weather conditions like temperature, barometric pressure, wind direction, wind speed, wind chill and other optional parameters according to your requirements.

Automatic Weather Monitoring Station developed by Engineering and Environmental Solutions

Application areas include agriculture, hydrology, ecology and meteorology. For any sort of customized application, Engineering and Environmental Solutions can give assistance to select the best blend of sensors, data logger and accessories accordingly.

  • Field proven in severe weather conditions.
  • Unattended weather recording at remote and exposed sites.
  • Wide choice of sensors and accessories.
  • GSM Modem communication.

Flexibility and Customization

The DL-W’s analog inputs can be fully customized. Each channel can have its own input type and recording parameters. Software gives the user control over reading frequency, thresholds and units, and provides recording options for average, min and max, plus specialized wind options including wind rose, gusts and wind averaging Users can add their own custom sensor types to the sensor library, exploiting the DL-W’s detailed configuration options.

The DL-W provides 4 input ranges down to microvolt resolution with adaptive auto-ranging, excellent analog accuracy, and configurable sensor excitation enabling it to support nearly all analog sensors. Calculations based on the measurements from several input channels can be recorded and displayed as additional virtual channels (calculated measurements).

For more information and business enquiries please visit www.enggenv.com or contact Mohammad Hamza on +91-9540990415 or email on enggenvsolution@gmail.com or salman@bioenergyconsult.com

Green Steel Production – Opportunities and Challenges

The steel manufacturing industry is one of the highest carbon emission sources globally, leading to the highest CO2 emissions into the atmosphere. The process from converting iron ore to graded steel includes a blast furnace, followed by a basic oxygen furnace and an electric arc furnace. The highest emissions are generated during coke production, blast furnace, i.e., Energy demand and GHG emissions in the Iron and Steel sector principally result from the large consumption of coal/coke used in conjunction with the blast furnace.

What is Green Steel

Green steel refers to the process of steel manufacturing with reduced GHG emissions into the atmosphere as well as potentially reducing cost and improving steel quality, as compared to conventional steel production. A study indicates that steel demand will keep on rising until the end of the 21st century, so there is a huge motivation to look for an alternative method of steel production that emits low greenhouse gas (GHG) emissions into the atmosphere.

what is green steel

Scrap steel recycling is a positive step toward alleviating emissions. However, based on the available scrap, this route can contribute 44% of the total steel production by the end of 2050, which is not sufficient to meet the growing demands.

Also, the issue with recycled steel is that they are contaminated with copper and tin, which causes surface cracking during the hot rolling process. An integrated steel recycling process with innovative routes can bring down the global warming to a manageable threat.

Blast furnace (BF) and basic oxygen furnace (BOF) contribute to 70% of total GHG emissions into the environment. The process reduces iron into ores, sinter and pellets using carbon-based lowering agents. Fluxes (or steel scrap) are added to the blast furnace to maintain the slag temperature and separate the impurities. The hot metal produced contains sulphur, phosphorous, manganese and silicon. The impurities are heated/reduced in BOF to produce high-quality steel with carbon below 2%. High Calcium and dolomite lime are utilized in multiple stages of this procedure and result in various improvements and advantages.

According to research, hydrogen-based and electricity-based steel production have minimal emissions into the atmosphere. However, this technology is still under investigation, some small-scale development has been done in the past, but large scale development is still under development phase.

Pathways for Green Steel Production – Opportunities and Challenges

Various alternative ways exist to produce low-grade carbon products such as carbon capture and storage (CCS), renewable hydrogen and high utilisation of biomass resources. The use of artificial iron units (AIUs) in iron steel production can reduce significant carbon emissions and high-grade steel production.

To minimize emissions, scrap use must be incorporated into the manufacturing process. The use of bioenergy resources in steel production can be a good option, but that goes through a long list of concerns, such as biomass availability, the capital cost of replacement of existing technology.

An Integrated Iron and Steel Mill (ISM) consists of many complex series of interconnected plants, where emissions come out from many sources (10 or more). Huge amount of CO2 is produced by the reduction reaction reactions occurring in the blast furnace and the combustion reaction in sintering, blast furnace and basic oxygen furnace.

green steel

Biomass can be used for steel production in place of coal, but this is discouraged by most industries, mainly because of huge biomass requirement, transportation, and storage requirement. Another alternative is the use of natural gas, which at present accounts for 20% of overall steel production in the world. Natural gas produces GHG emissions, which is feasible for small scale goals. If the end target is to achieve significant scale goals, then natural gas use integrated with carbon capture technology is beneficial.

The absorption process is another method used to separate CO2 from gas streams using chemical solvents. However, this process is very expensive because of the high thermal energy required to break the strong bond between solvents and CO2.

Adsorption is also a process to reduce CO2 where a gas stream is passed through the solid adsorbent (such as zeolites, activated carbon). The bed loaded with reduced pressure, increased temperature, and low voltage electric current is challenging to maintain to also expensive.

Gas separation is also a method to reduce GHG emissions, which works on the development of gas separation membranes (polymers, ceramics, zeolites and metals), depending on the difference in physical and chemical interactions. The reducing efficiency reaches up to 80% CO2 separation. In 2007, a simulation study revealed 97% of CO2 recovery from blast furnace gas. Ongoing research in Australia where researchers are developing new technology for gas separation membrane. The research aims to test a number of separation strategies, investigate the influence of syngas and minor gas components.

Hydrogen-based steel making route is another positive step toward green steel. Two different routes exist, direct hydrogen reduction and hydrogen plasma reduction. Small scale utilisation of hydrogen with up to 70% volume reduction was achieved, but the large-scale application is still under development.

The challenge lies mostly with the hydrogen-based DRI process, it produces 0% carbon which does not fulfil the carbon demand of the downstream process. The second issue is the supply of sufficient hydrogen. According to the study, the electricity cost for hydrogen production, considering the electrolysis to produce the hydrogen, should be less than 0.02 USD/kWh to make the process economically feasible. However, hydrogen storage supply and transportation costs are other scopes that still need to be explored.

Closing Comments

As on closing comments, steel production is one of the highest GHG emitting sources globally. If not controlled, the commitment at Paris Climate Summit 2015 to hold global temperature below 2℃ seems lost way before the set target date of 2050.

Promoting green steel production can be majorly significant with the targets. Technologies exist that can reduce GHG emissions, and some of them are under commission at a small scale; however, large scale implementation is yet to get approval from research integrity.

Existing technologies are very expensive, or they do have technical challenges which are economically costly to manage. Hydrogen-based steel production is a technology that looks very promising. Researchers are working on the project to analyse the economic and technical feasibility at a large scale.

How to Make the Pharmaceutical Industry More Sustainable

The pharmaceutical industry has a substantial impact on the environment, especially when the materials used to make them and the chemicals that comprise make their way directly into the environment. The pharmaceutical industry at large as well as average consumer can take steps to make of use of medicine more sustainable through both significant and relatively minor changes.

pharmaceuticals-impact-environment

Medicines and the Environment

The drugs that we consume naturally enter our environment as our body turns them to waste. This issue becomes exacerbated when people intentionally dispose of unused medicine by flushing it down the drain.

Although our water treatment systems are designed to take contaminants out of our wastewater before we re-introduce to the natural environment, some still get through. These contaminants, which include those in medications, can damage the ecosystems they end up in.

High levels of estrogen in waters due to birth control, for example, can hamper the ability of fish to reproduce, reducing their population size. Once those chemicals find their way into the water, they enter the food chain and eventually impact animals that live on land too, including humans.

Plants will absorb the chemicals from medications. Animals then eat these plants or drink the water and ingest the contaminants. Humans might drink the water or eat the plants or animals, making pollution from pharmaceuticals a human health hazard as well. This problem becomes worse in the summer when livestock such as cattle require two to three times as much water as they do during other times of the year.

Useful Resource: Methods for Sustainable Wastewater Treatment

Proper Disposal of Medicines

If you have unused medications that you need to get rid of, don’t flush them down the drain or throw them straight into the trash. The U.S. Food and Drug Administration (FDA) recommends one of several other options for the safe and sustainable disposal of medicines.

Some communities have drug take-back programs that the Drug Enforcement Administration (DEA) approves. Some pharmacies also allow you to mail in or dispose of unused medications at kiosks. The DEA also organizes a national drug take-back day.

Although certain medications have recommendations on the label to flush them, you can dispose of the majority of them in your regular trash at home. The FDA recommends mixing them with something unpalatable such as dirt, kitty litter or coffee grounds in a plastic bag that you can seal. This disguises the drugs and prevents pets from getting into them. You can then throw the bag away.

If you are a throwing away a prescription medication container, be sure to scratch out all potentially identifying information to protect your privacy and identity.

Using Medicines More Sustainably

Another option for reducing the impact your use of medicine has on the environment is to use less of it or use more environmentally friendly medications.

To use less medicine, only use it when you truly need it and try substituting natural remedies for pharmaceuticals. Reach for naturally derived treatments such as essential oils, vitamins, herbs or a cup of hot tea. Always consult with your doctor before changing your medication regimen.

As a long-term strategy, regular exercise and a healthy diet can do wonders in improving your overall health and decreasing your need to take medicines.

Sustainability from the Industry’s Perspective

Of course, making the pharmaceutical industry more sustainable isn’t the sole responsibility of the consumer. The industry can also change its practices to manage pharmaceuticals in a more eco-friendly fashion.

One aspect of this involves energy use. The manufacturing and transportation of medications can be extremely energy-intensive. By using energy more efficiently and using cleaner energy, drug companies can reduce their environmental impact.

Pharmaceutical industry can change its practices to manage pharmaceuticals in a more ecofriendly manner.

These corporations can also make an effort to include more eco-friendly substances in their medications. While they may not be able to remove every non-natural chemical from their products, they can offer greener alternatives to consume and look into reducing the presence of damaging substances as much as possible.

This applies not only to the organizations closest to the consumers but to the entire supply chain.

Medications are often vital to our health, but it can also have a negative impact on the health of our environment. Taking steps to manage pharmaceuticals more sustainably can enable us to protect our own well-being as well as that of our environment.

Recycling of Lead-Acid Batteries in Developing Countries

Lead-acid batteries (also known as LABs) are a common item in our daily lives. Once the lead of the battery is timed out, we have no option but to dump it because it has no use for us anymore, but the copper plates in the battery remain reusable which can be used for recycling. There are some disagreements about the benefits of recycling battery, say alkaline battery, over simple disposal because the mercury in the battery no longer exists and the disposal material is abundant and non-toxic. But for automotive batteries the scenario is different in terms of benefits. The recycling of this type of battery holds both economic and environmental benefits.

lead-acid-battery-recycling

The reusable material from the used battery is removed and recycled which reduces the needs for raw materials which is originally imported from abroad. It creates a balance payment and cost. In addition to this there can be considerable environmental impact during mining processes such as emission from smelting of sulfide ore, copper, nickel, and cobalt and this can be eliminated if recycling can be introduced.

Dangers of Lead-Acid Batteries

LABs generally consist of both sulphuric acid and large amount of lead which is not only corrosive but also a good carrier for soluble lead and lead particles. Lead is highly toxic metal which causes a wide range of adverse health effect especially on young children. If one gets expose excessively to lead it can cause damage to brain and kidney, impair hearing, and can led to various other associated problems. On an average an automobile manufactured contain about 12kg of lead, in which about 96% of lead is used in lead acid battery and remaining 4% is used in other applications like wheel balance weight, protective coating and variation dampers.

Both lead and cadmium are harmful for human health and environment. This toxic substances seeps into the soil, groundwater and surface water through landfill and also releases toxins into the air when they are burnt in municipal waste incinerators. Moreover cadmium can be easily absorbed by the pant root and get into the fruits, vegetables, and waters are consumed by animals and human beings, they can fall to prey to a host of ill effects.

Studies have shown that nausea, excessive salivation, abdominal pain, liver and kidney damage, skin irritation, headaches, asthma, nervousness, decreased IQ in children, and sometimes even cancer can result from exposure to such metals for a sufficient period of time.

Need for Effective Control Measures

In a battery recycling plant, effective control measures need to be implemented, both to protect the health of workers and to prevent pollution of the environment. Good plant design, with reduction of the potential for the emission of contaminating substances is of utmost importance and the newer smelting processes are inherently much cleaner than traditional blast furnaces.

Pollution abatement technologies, including the treatment of exhaust gases and liquid effluents, need to be installed. Those mostly exposed to releases within the plants are the workforce. Control measures such as maintaining minimum standards of air quality within the works, medical surveillance of employees, use of protective equipment, and provision of conditions of good hygiene in general, is necessary to avoid occupational lead exposure. However, few government/non-governmental steps have been taken yet; rather this practice is a traditional trading system as prevail in the society.

Positive and Negative Impacts

In developing countries such as Bangladesh, recycling or reusing of used lead-acid batteries has both positive and negative impact on environment. Positive impact is that, if battery is recycled in proper and in sustainable manner it saves environment from toxic material of battery, otherwise battery waste is dumped into the landfills. Negative impact is that if recycling is not done in sustainable manner emits gases produced from battery recycling has adverse impacts on environment and human being.

In a battery recycling plant, effective control measures are required to safeguard public health and environment.

Direct recycling process should be banned as it has adverse impact on environment. As it is an illegal process, shopkeepers perform this process in hidden way. Government should impose the law and regulation strictly in this occurrence. This information can be used for advertising material highlighting the environmental benefits of recycling or reusing encourages the purchasing of old lead acid battery. It will accelerate the selling rate of old battery.

Importance of Awareness

Necessary steps should be taken to increase awareness about environmental impacts of used lead acid batteries. Proper instruction should be provided among the general mass. It will also increase reusing of old battery. Battery regeneration is a unique process specially designed to revive the lost capacity of batteries and give priority to choose secondary battery. Battery Reuse Centre can be developed for effective reuse and recycle.

The aim to divert reusable battery, donated by the public, which often could have been destined for landfill and instead provides a much needed source of low-cost battery to those in need. The battery reuse service encourages volunteer involvement and trainee placements in all aspects of its operation. Awareness program (posters, pamphlets, TV & radio commercials, road-shows, website, exhibitions, talks), infrastructure, information center, tax rebates for manufacturers should be taken to increase recycling or reusing of old battery.

The 5 Environmental Issues That Construction Firms Must Address

For the last couple of years, it seems like barely a week has gone by without an alarming sign of climate change. There have been extreme weather events, as well as unexpected wintry conditions in California and the record-breaking heatwave that we saw here in the United Kingdom last summer. The government has made pledges that it will take the issue seriously, but there has been a lot of scepticism from leading figures about how much that will actually amount to. It is very clear that businesses and individuals must also step up and take responsibility.

When it comes to construction, there are a lot of different areas that require focus. So much of the conversation around the construction and property industries over the last couple of years has focused on other issues which, while admittedly important, do not factor in the long-term environmental concerns. For example, there was a huge amount written about the shortages in construction supplies, and the shortage of skilled workers in that industry. Meanwhile, the property market ballooned during the pandemic years and has since come crashing back to earth. As we look forward to the rest of the year, and the years beyond, here are the major environmental issues that construction firms must address when they are working.

environmental impact of construction projects

1. Air Pollution

Air pollution has been pushed to the forefront in recent months. For example, London’s mayor Sadiq Khan has made cleaner air a huge part of his mission. It is important to remember that during the construction process, there are a lot of opportunities for exhaust fumes and other noxious vapours to be emitted for extended periods.

Construction firms must be aware of the air pollution that they are causing and look for ways that they can either mitigate it or rule it out entirely. A simple example of how they can cut down on exhaust created is to use electric vans and other vehicles where possible for transporting materials to the work site.

2. Non-Recycled And Non-Recyclable Materials

This is an area that every business needs to focus on, regardless of sector, but it can be particularly relevant here. People who are looking to build their properties from scratch may insist on using entirely new materials, but there is no need for such a definitive approach. Take something as simple as a wooden deck, for example. Recycled materials are just as hardy, just as effective, and just as easy to style.

It is the responsibility of the contractors to offer a range of materials to their clients and to recommend the use of recycled materials where they can. This will massively cut down on the amount of waste that the construction industry generates. It is also important to think about using recyclable materials.

construction-waste

So much waste from construction projects ends up in landfills. It is vital that the industry as a whole considers this issue and tries to avoid using everything from single-use plastics to non-biodegradable materials.

3. Impact On The Local Wildlife

Every time a construction project gets underway, the local wildlife will be affected. There is such a huge number of different elements and species at play that the idea that a project could be completely free of this issue is a hard one to believe. However, with the right preparation, surveys and consideration, the impact can be kept to a minimum. The specifics will vary from project to project depending on the location and the type of wildlife that lives in the area. For example, a project taking place near water will have to consider everything from fish and frogs to the animals that use the area.

One of the most important species that anyone thinking of renovating or demolishing a building will need to consider is bats. Bats are a protected species in the UK, and they often make their nests in roofs, lofts, and barns. They are also often found in trees, and a bat survey must be conducted to ensure that you are not damaging their habitat.

The first step is to take a preliminary roost assessment. If a roost is found, then you will need further surveys about the best way forward. For more information about bat surveys and a range of other wildlife surveys, talk to the team at Arbtech. They can help you to get surveys done quickly and efficiently and advise on how your project can proceed.

4. Noise Pollution

This point may seem a little less grave than some of the others that have been discussed already, but it is a major factor not just to the local people, but to the local wildlife. Sustained noise pollution can be a serious problem, which is why it is advised that construction companies check with the local council before they begin a project. It may be that work must be restricted to certain times of day, or it may be that the project needs to be moved entirely.

methods for stabilizing soil for construction

5. Using Methods That Cause Erosion And Contamination

As unfortunate as it may be, there are still a lot of ways that construction companies can damage the local environment through carelessness. For example, it is possible for the soil surrounding the worksite to become eroded thanks to the coming and going of heavy vehicles and heavy equipment, not to mention the ongoing disruption of the construction work itself. Soil and water contamination is also a major risk on a lot of projects and requires constant vigilance from the people working on the site to ensure that it is not happening.

One of the main factors that contribute to these harmful scenarios is businesses not investing in newer techniques and new equipment which are less likely to have a negative impact. Given how tough the market has been, it is understandable that spending a lot of money is the last thing any firm wants to commit to. However, the environmental impact of any construction project must be going to be kept to a minimum.


Courtesy Of Yak Mat, a crane mats supplier