Unending Benefits of Recycling Cooking Oil

Disposal of cooking oil is not an easy task. If you try to drain it, it will block your sink drains and cause you immense plumbing problems. Throwing it away is also not a good idea because it causes damage to the environment. Cooking oil cannot go to your usual recycle trash bin like other trash because the processes of recycling it are different. However, there are better ways of recycling cooking oil without harming the environment. You can have it recycled. If you are not able to do it by yourself, there are companies that offer cooking oil recycling services.

Benefits of recycling cooking oil

Recycling companies, like MBP Solutions, turn cooking oil into other products like stock feed, cosmetics and biofuel.  They also filter the oil for reuse. If you are not in any position to recycle your cooking oil, do not drain it down the sink or throw it in your waste bin. Wrap your cooking oil in a tight jar, make sure there are no spills and call the right people to come and collect it. MBP Solutions recycles both commercial and residential cooking oils.

Recycling cooking oil comes with several benefits. The technology used to recycle the oil is advanced and the final products help in both businesses and homes.

Below are some of the major benefits of recycling of cooking oil:

Renewable energy

Recycling cooking oil turns it into renewable energy used in many manufacturing firms for processing their products. One of the most notable fuels is biodiesel, which is from used oils, grease, animal fats and vegetable oils among others. Vehicles that use diesel can use this fuel effectively and businesses that use diesel-powered machines can use the fuel without any fear of harmful emissions.

Cleaner environment

We all need a clean environment and it is not what we always get. Fuels are some of the major contributor to health hazards because of emissions. Petro-diesel is very toxic as compared to biodiesel. Biodiesel is eco-friendly and does not damage a vehicle’s engine. Petro-diesel on the other hand, produces chemical compounds like sulphur that are acidic. This acid can spoil the engine. Biodiesel production is green in nature and keeps everything safe.

Saves costs

Recycling cooking oil saves costs in many ways. At home, you can reduce your disposal costs by calling a recycling company to come for your waste oil. If you try to dispose of the oil by yourself, you may end up spending more on extra waste bins, transportation and special disposal procedures.

Companies that use recycled oil have a chance of preventing their equipment from spoiling faster than they did before the recycled oil. Maintenance costs go down and recycled oil like biodiesel is much cheaper as compared to the other kinds of imported fuels.

Creates jobs

Disposing of waste materials and recycling them is one way of creating jobs for the masses. Instead of using that money to import petro-diesel, the government uses the money to employ more people to recycle oil into more beneficial biodiesel.

Make money out of it

You can make an extra buck out of disposing your used oil. Instead of throwing your oil away, look for companies that recycle the oil and pay you for it. This will also save you on transport costs to go and dispose of your oil, because the recycling companies come to pick it up.

Wrapping it up

The most important factor about recycling is that we are working towards one goal. That goal is to maintain a greener, healthier and cleaner environment. That is our goal and recycling cooking oil is one way of doing that.

What Are The Common Food Emulsifiers?

In the food industry, the process of making new products involves combining all the necessary ingredients more than anything else. Due to the need for concoction, other operations such as grinding, particle size reduction, emulsification, etc would take place.

Successful food manufacturing requires equipment like Ginhong mixers that will help mill, grind, reduce particle size, homogenize, disperse, and emulsify. Once done, manufacturers need to make sure that fused molecules of ingredients will no longer depart from one another. In order to do this, emulsifying agents must be added to the overall compound to stabilize it.

Source: The Spruce

What is an emulsifier?

First, let’s define what an emulsifier is. As soon as stirring halts, the emulsion starts to separate again. To maintain the even mixture, an emulsifier is essential. An emulsifier acts as a bond that holds the particles of the ingredients altogether. It makes the finished product soft and smooth in texture, improves the quality of the mixture, and keeps it firm and stabilized.

Water spattering in food preparation or cooking is also reduced by an emulsifier. It leads to better dispersion, solubilization, crystal modification, foaming, creaming ability, etc. Emulsions have many functions in food processing, even in other industries as well.

The Common Food Emulsifiers

Now that we have understood the definition and functions of an emulsifier in processed foods, it’s time to jump into the enumerated and expounded common food emulsifiers. Let’s begin!

  1. Lecithin

Lecithin is widely used in the commercial baking industry. This emulsifier, composed of fatty compounds, is present in eggs. Emulsifying properties are stored in the phospholipids existing in lecithin. It actually prevents the split of water and oil particles.

Good HDL cholesterol content is increased when lecithin is added to the food mixture, as stated by scientists. The droplets of oil in water are kept safe by this emulsifier, increasing the stability and shelf life of the food.

Lecithin is overflowing with health benefits too. It prevents high cholesterol and cirrhosis caused by drinking alcohol. Also, it improves nerve, brain and muscle functions.

  1. Fatty Acid Derivatives

There are different emulsifiers that can be derived from fatty acids. To name a few, polyglycerol esters (PGE), polysorbates, stearoyl lactylates, propylene glycol esters (PGMS), and sucrose esters are commonly known. In desserts like cakes and their icings, PGE is famously used. For toppings that are whippable, PGMS is mainly applied. Other products like gums, coffee, sauces, etc need sucrose esters in holding their particles.

  1. Polyglycerol Polyricinoleate (PGPR)

Baking is an appealing activity, especially for moms. We all can’t deny that cookies are tasty that’s why our sweet tooths would always go for it anytime. In manufacturing chocolates for applications such as baking, polyglycerol polyricinoleate (PGPR) works in enhancing the thickness and volume of the product. Chocolate coatings flow satisfactorily when PGPR is added unto its mixture. It also complements lecithin when combined.

Factories find PGPR as a helpful agent in maintaining the good quality of the chocolate or other products that require certain smoothness and viscosity. With that, baking will be much fun for everybody who loves doing it.

  1. Ammonium Phosphatide (AMP)

Ammonium phosphatide (AMP) is sunflower-based. The use of AMP has been most triumphant in chocolate and confectionery manufacturing. It is chiefly efficacious in achieving uniformity and steadiness of the mixture, leading to high-quality food products. It does pretty well in keeping the right attributes of the food. The size, texture, smell, texture, thickness, etc.

AMP can be used as a good alternative of lecithin but it can also be applied with it plus the PGPR.

  1. Mono and Diglycerides

Monoglycerides stay firm in the so-called ‘apha crystalline formation’. As it is very versatile, it works well in foams that are whippable while managing the agglomeration of fats. When water molecules need to be dispersed in a fat phase, monoglycerides serve as an instrument that fairly distributes water into the oil.

For products like chocolates, it gives the sensation that feels like the food product is melting inside your mouth – adding the tastiness of the food. It prompts the smoothness and consistency of the processed bulk. The crystalline structure of the food becomes balanced through its help.

These are the most used food emulsifiers from the early times until today. They are produced when palatable oils are blended with glycerin. Aside from chocolates, baked and dairy products are the ones to consume them most as well.

Conclusion

Aside from holding the ingredients altogether, emulsifiers make the food you eat much more appealing in taste and in appearance. Preservation is also important in prolonging the shelf lives of different products. An emulsifier helps in maintaining the freshness as well as good quality of goods for varying times of consumption. Low fat spreads are prone to mold growth. Hence, an emulsifier as an accessible solution.

There is an appropriate emulsifier for every application. Make sure you’re using the right one!

Benefits of Using Used Cooking Oil as a Biofuel

Used cooking oil is one of the major sources of biofuel. As the push for alternative sources of energy is enhanced, biofuel production has also gone into high gear. As such, it has moved from the unsustainable food sources to more sustainable sources such as used cooking oil.

used-cooking-oil

With the adoption of used cooking oil as a source of biofuel, producers have gained numerous benefits. Here are a few.

Cheap to procure

One of the major benefits of used cooking oil as a source of biofuels is that it is cheap to procure. Sources of used cooking oil abound, and they are happy to have it offloaded off their homes and their premises.

Most times, you will find that those that have the used cooking oil will pay to have it taken away from them. As such, hotels and restaurants and even households pay biofuel companies to collect it from their premises.

This makes the process of collecting used cooking oil efficient and affordable. This is a huge first step in the recycling of used cooking oil into biofuel.

Easy to process

Once the used cooking oil arrives at the processing center, it passes through a chemical process that converts the used cooking oil to biofuel.

The process is easy and uses easily available reagents. This process eliminates all the impurities within the used cooking oil. It is a five-stage chemical process that culminates in the conversion of used cooking oil into a useful biofuel.

Environmentally friendly

Another benefit derived from used cooking oil as a biofuel, is the fact that it is environmentally friendly. Biofuels produced from used cooking oil can replace fossil fuel diesel in a world ravaged by global warming. It burns efficiently and thus has almost zero emissions that can be harmful to the environment.

biofuel-UCO

Further, converting the used cooking oil into biodiesel goes a long way in ensuring that the environment is clean. When poorly disposed of, used cooking oil cause untold harm to the environment and drainage infrastructure.

Used in a myriad of diesel machines

Biofuel from used cooking oil can easily replace diesel in vehicles and plant machinery. After processing, the resulting biofuel can easily replace diesel in numerous existing machines and vehicles. Many of these machines will not need any re calibration for them to use this fuel.

The use of used cooking oil biofuel will thus save money for the users and also help them reduce their impact on the environment. Company trucks and plant machinery that use diesel can easily switch to biofuels and companies will see a significant savings in their fuel expense as well.

Can be used to manufacture diverse products

Used cooking oil when recycled is not limited only to the production of biofuels. Rather, it can be used to produce a range of other products and materials that could be a significant business unit.

Used cooking oil can be processed into raw materials for animal and pet feeds. Used cooking oil contains high amounts of protein that will beneficial in animal feed.

Further, used cooking oil can be used to make soap, lubricants and many other useful products.

With these other products, companies that process used cooking oil have a range of products to get to the market to ensure that they remain afloat profitably.

Alternative source of energy for small businesses

Many small businesses have adopted the use of biofuel that is produced from recycled used cooking oil. This helps them save on high energy costs by using it to power some of the processes that use electricity and other expensive sources of energy.

Conclusion

There are many biofuel producing companies that use used cooking oil as part of their raw materials. I have outlined why it is beneficial not only to biofuel producers, but also to the end users of the biofuel that comes from it.

Is Aquaculture the Answer to World Hunger?

Feeding a growing world population could become problematic, but aquaculture might hold the key. If humans are anything, we are resourceful. We see a problem with the world, and we do what we can to fix it.  When being nomadic and following food sources was no longer sustainable, we solved the problem by developing agriculture.  Currently, as the population continues to grow and our taste for seafood increases, we’re trying to find ways to meet demand and, at the same time, sustain wild populations of fishes.

aquaculture-fish-farms

Aquaculture is the answer to this current dilemma. Farming fish for food has been around since about 2000 B.C. Since then, technology has helped it advanced and developed better techniques to raise fish for food.

Benefits of Aquaculture

Fish is a great source of protein, and it also contains essential minerals including potassium, zinc, iodine and magnesium. Fish are also rich in phosphorus and calcium. For a healthy heart, the American Heart Association recommends eating fish twice a week.

The health benefits of fish are more than enough reason to eat them, but they are also a delicious meal. There is a large variety of fish to choose from, including freshwater and saltwater varieties. However, the increased amount of people eating fish has had an impact on wild populations. To prevent certain species from being overfished, it is important to find an alternative to providing fish to people, and that includes aquaculture.

Different types of aquaculture must be used to raise different species of fish. Large companies can engage in aquaculture on an industrial scale with fish held in tanks or in pens in lakes, ponds or even the ocean. Families can even perform aquaculture in their backyard.  The variety of fish that you can raise for food includes catfish, bait minnow, trout, carp and tilapia, among others.  It’s also possible to raise shellfish, including oysters and shrimp. Want to try your hand at growing water plants?  You can also use aquaculture principles for water chestnuts and red and brown algae.

Studies have shown that marine aquaculture has the potential to produce 16.5 billion tons of fish per year, which is more than enough to feed the growing population and meet nutritional needs.

Different types of aquaculture must be used to raise different species of fish.

Different types of aquaculture must be used to raise different species of fish.

In some areas, such as parts of Africa, aquaculture has made an enormous impact on the local community’s economy and employment as well. The food produced helps to sustain Africa’s growing population and provides local jobs with steady income.

The Downside of Aquaculture

While it has the potential to feed hungry communities and contribute to local economies, there are some problems associated with aquaculture. Having too many fish in a tank can lead to the spread of disease.  Also, the type of feed the fish eat can impact how healthy they are for humans. Keeping fish in pens in lakes, ponds or the ocean might cause the spread of parasites to wild populations.  Farmed fish could also escape their enclosure and, as a result, alter the natural ecosystem.

Recognizing the shortcomings of aquaculture is the first step to remedying its problems. As technology and farming practices advance and techniques improve, it’s possible that we will resolve many of these issues. This will lead to greater benefits for the human population that depends on fish for food.

Humans have the ingenuity and drive to make the world a better place for themselves and others. Population growth isn’t going to slow down any time soon, and we need to make sure everyone is taken care of and has enough to eat. While aquaculture has its pros and cons, it can be a sustainable and economic way to feed hungry people.  In time, it may even be the answer to world hunger.

15 Simple Ways Your Family Can Save the Planet

Life, the miracle of the universe, appeared about 4 billion years ago, and we, humans – only 200,000 years ago. But we have already succeeded in destroying the balance that is so important for the life on Earth. What do we actually know about life on Earth? The tenth part? Or maybe the hundredth? Earth is a real miracle. Life remains a mystery.

Trees grow towards the sun, which feeds their foliage. Animals are adapted to their pastures, and their pastures are adapted to them. As a result, everyone wins. Animals satisfy hunger, and plants flourish again. In this great life journey on Earth, each species has a particular function and takes a certain place. There are no useless creatures. They are all balanced.

And Homo sapiens – a man of sense – enters the arena of history. He received a fabulous inheritance that the Earth has carefully preserved for 4 billion years. He is only 200,000 years old, but he has already changed the face of the world. Despite his vulnerability, he captured all the habitats and conquered the territory like no other species before him. Today, life – our life – is only a link in the chain of countless lives following one another on Earth for 4 billion years.

For a long time, the relationship between people and the planet were fairly balanced and resembled a natural and equal union. Now, we rarely think about global issues, being lost in everyday concerns. Meanwhile, we are on the verge of a disaster. Thanks to the achievements of science and technology, people learned to satisfy their needs, but some inventions brought us much more harm than good. We are killing our planet gradually but purposefully.

Planting more trees and vegetation will go a long way in reducing heat in urban settings.

These 15 simple tips do not require you either time or extra effort. Only by changing your habits quite a bit, you and your loved one can make the world cleaner and safer.

  1. Make the most of natural ambient light. Turn off the light in the room or the computer monitor when you do not need it. And do not forget about the chargers in the appliance receptacle!
  2. Teach yourself to turn off the water at a time when you do not need it – for example, while brushing your teeth or rubbing the pan with a detergent. On average, according to statistics, 5-10 liters of water (depending on pressure) flows out of the tap per minute. Also, reduce the time spent in the shower for 1-2 minutes.
  3. Replace incandescent bulbs with LED: they save energy and last longer.
  4. Change to a bike. It is cool, fast, and comfortable. Having tried only once, you no longer want to get on the “hot bus” or spend time stuck in traffic jams. In addition, a bicycle is an excellent vehicle as it does not pollute the air with dangerous gases.
  5. Use phosphate-free detergents. On the Internet, there are many resources offering ecological household chemicals.
  6. Buy less plastic bags, go to the store with your eco-bag.
  7. Replace plastic with paper and glass. If you cannot do without disposable tableware – for example, when going on a picnic – use paper plates and cups rather than plastic ones.
  8. Choose cosmetics and chemicals especially carefully. You should give preference to products that have not been tested on animals and do not adversely affect the environment at different stages of production.
  9. Though it is as simple as ABC but very effective – try to bring plastic, glass, and paper for recycling.
  10. Bring batteries to special shops and institutions because this is a dangerous and very toxic type of waste.
  11. Refuse semi-finished products. Experts say that today, the manufacture of these products is fully controlled by monopoly companies that abuse antibiotics, overload the ecosystem, and apply the principles of intensive management for their own profit. Of course, in such conditions, quality suffers. Homemade food is much better. Do not know how to cook? A dating site may be helpful.
  12. Buy local food – the one that is made in your area. This food undergoes less chemical treatment which is sometimes used for long-term transportation.
  13. Use water filters. In this case, you do not need to spend money on bottled drinking water. Thus, you will not only save your family budget but also reduce the environmental impact caused by the production and transportation of plastic bottles.
  14. Plant flowers on window sills and trees in the courtyards. Do not let anyone cut down green spaces near your house.
  15. Support environmental organizations and encourage your family to do it.

“Orbiting Earth, I saw how beautiful our planet is. People, let us preserve and increase this beauty, not destroy it!”

– Yuri Gagarin

Alternatives for Plastic Wrapping and Packaging

There’s no denying that plastic wrap has been a convenient product in most households for many years. However, as most waste disposal companies will tell you, its convenience is only for you – not the environment. It stops your sandwiches from going stale, but it also takes centuries to break down. Your one sandwich wrapper could be responsible for killing a myriad of animals while it sits there waiting to lose its structural integrity. Fortunately, there is a better way. Read on to discover many wrapping and packaging materials that could end up being better for the environment.

Glass Containers

One of the many reasons why people want to make the switch from plastic is because it can take centuries to break down. However, so does glass, so why use it? Unlike plastic which tends to lean toward being a single-use product, glass is something you can have forever. It’s one of the longest-lasting materials and will prove to offer no end of convenience.

In most cases, you can use glass containers in your fridge, freezer, microwave, and even oven. You couldn’t do that with most plastic products. Glass containers are also an excellent alternative for plastic in almost every way. You can put your unwrapped sandwiches in them and seal the lid shut. You can also put leftover dinner into them for reheating later.

Glass containers are even something you can take to the grocery store. Instead of a supermarket filling a plastic container with their deli items or bulk groceries, you can fill your glass jars. One product can end up having many uses, saving thousands of plastic wrap rolls and containers from requiring waste disposal.

Mason Jars

Mason jars have been around since the 1850s, but it’s only in recent years there has been a resurgence in their use. As consumers come to realize that plastic is not environmentally-friendly, they are starting to use sealable mason jars that serve a whole variety of purposes. Cafes are using them for beverages, and you can even use them for serving at home. What’s more, there’s nothing wrong with using them for produce, soup, grains, and more. Move aside plastic; there’s a new player in town.

Parchment Paper

If you are trying to minimize how much rubbish you send away for waste disposal, then consider swapping your cling film for parchment paper. Wax or parchment paper is an excellent alternative, while also breaking down far quicker than plastic wrap. It will still keep your sandwiches fresh, but with a much less detrimental impact on the environment.

Bees Wrap

Bees wrap is a relatively new product to hit the market, but it’s already making waves. It consists of cotton muslin cloth dipped in beeswax, tree resin, and jojoba oil. When you heat them with your hands, you’re able to seal food within. Both the jojoba oil and beeswax are also antibacterial which can offer exceptional benefits with preservation.

When you have eaten your sandwich, you don’t need to worry about impacting waste disposal. You can clean the wraps and reuse them.

Cardboard

Many countries around the world have banned single-use plastic bags, with New Zealand the latest nation to join the movement. It will only be a matter of time before waste disposal businesses notice the dramatic impact in plastic waste. That’s a good thing – but how will people package their goods, or carry their groceries? Cardboard is about to become far more popular than it is now.

Instead of packaging your items in plastic, you can store them neatly in cardboard boxes. They break down into the environment, are effortless to stack, and you can use them more than once.

Go Nude

For the sake of waste disposal, why not consider going nude? We don’t mean take all your clothes off, but why not avoid packaging altogether? Grocery stores are not making this process easy with the number of plastic-wrapped items they have, but you can be more conscientious about the purchasing decisions you make.

Put your vegetables and fruit in cloth bags and your loose bulk bin items into glass jars. Instead of buying pasta, rice, and other ingredients in plastic packets, buy them from bulk stores that encourage you to bring containers to put them in. If you can’t seem to avoid plastic, then draw up a meal plan that differs from what you usually do. You can then make an effort to eat food that will not arrive in packaging.

Conclusion

People used to cope without plastic for packaging and wrapping, and they can do so again. Think of the effects of waste disposal and how you can stop your contribution to the growing problem. Use glass jars and containers, buy ingredients in bulk, and stop using plastic wrap for your sandwiches. These might seem like small changes, but when 7.7 billion people follow suit, we can make a significant difference.

Food Waste Management – Consumer Behavior and Food Waste Disposers

Food waste is a global issue that begins at home and as such, it is an ideal contender for testing out new approaches to behaviour change. The behavioural drivers that lead to food being wasted are complex and often inter-related, but predominantly centre around purchasing habits, and the way in which we store, cook, eat and celebrate food.

food-waste-management

Consumer Behavior – A Top Priority

Consumer behaviour is a huge priority area in particular for industrialised nations – it is estimated that some western societies might be throwing away up to a third of all food purchased. The rise of cheap food and convenience culture in recent years has compounded this problem, with few incentives or disincentives in place at producer, retail or consumer level to address this.

While it is likely that a number of structural levers – such as price, regulation, enabling measures and public benefits – will need to be pulled together in a coherent way to drive progress on this agenda, at a deeper level there is a pressing argument to explore the psycho-social perspectives of behaviour change.

Individual or collective behaviours often exist within a broader cultural context of values and attitudes that are hard to measure and influence. Simple one-off actions such as freezing leftovers or buying less during a weekly food shop do not necessarily translate into daily behaviour patterns. For such motivations to have staying power, they must become instinctive acts, aligned with an immediate sense of purpose. The need to consider more broadly our behaviours and how they are implicated in such issues must not stop at individual consumers, but extend to governments, businesses and NGOs if effective strategies are to be drawn up.

Emergence of Food Waste Disposers

Food waste disposer (FWDs), devices invented and adopted as a tool of convenience may now represent a unique new front in the fight against climate change. These devices, commonplace in North America, Australia and New Zealand work by shredding household or commercial food waste into small pieces that pass through a municipal sewer system without difficulty.

The shredded food particles are then conveyed by existing wastewater infrastructure to wastewater treatment plants where they can contribute to the generation of biogas via anaerobic digestion. This displaces the need for generation of the same amount of biogas using traditional fossil fuels, thereby averting a net addition of greenhouse gases (GHG) to the atmosphere.

Food waste is an ideal contender for testing new approaches to behaviour change.

The use of anaerobic digesters is more common in the treatment of sewage sludge, as implemented in the U.K., but not as much in the treatment of food waste. In addition to this, food waste can also replace methanol (produced from fossil fuels) and citric acid used in advanced wastewater treatment processes which are generally carbon limited.

Despite an ample number of studies pointing to the evidence of positive impacts of FWDs, concerns regarding its use still exist, notably in Europe. Scotland for example has passed legislation that bans use of FWDs, stating instead that customers must segregate their waste and make it available curbside for pickup. This makes it especially difficult for the hospitality industry, to which the use of disposer is well suited. The U.S. however has seen larger scale adoption of the technology due to the big sales push it received in the 1950s and 60s. In addition to being just kitchen convenience appliances, FWDs are yet to be widely accepted as a tool for positive environmental impact.

Note: Note: This excerpt is being published with the permission of our collaborative partner Be Waste Wise. The original excerpt and its video recording can be found at this link

Biogas Plants at Akshaya Patra Kitchens

The Akshaya Patra Foundation, a not-for-profit organization, is focused on addressing two of the most important challenges in India – hunger and education. Established in year 2000, the Foundation began its work by providing quality mid-day meals to 1500 children in 5 schools in Bangalore with the understanding that the meal would attract children to schools, after which it would be easier to retain them and focus on their holistic development. 14 years later, the Foundation has expanded its footprint to cover over 1.4 million children in 10 states and 24 locations across India.

Akshaya-Patra-Kitchen-BioGas

The Foundation has centralised, automated kitchens that can cook close to 6,000 kilos of rice, 4.5 to 5 tonnes of vegetables and 6,000 litres of sambar, in only 4 hours. In order to make sustainable use of organic waste generated in their kitchens, Akshaya Patra Foundation has set up anaerobic digestion plants to produce biogas which is then used as a cooking fuel. The primary equipment used in the biogas plant includes size reduction equipment, feed preparation tank for hydrolysis of waste stream, anaerobic digester, H2S scrubber and biogas holder.

Working Principle

Vegetable peels, rejects and cooked food waste are shredded and soaked with cooked rice water (also known as ganji) in a feed preparation tank for preparation of homogeneous slurry and fermentative intermediates. The hydrolyzed products are then utilized by the microbial culture, anaerobically in the next stage. This pre-digestion step enables faster and better digestion of organics, making our process highly efficient.

The hydrolyzed organic slurry is fed to the anaerobic digester, exclusively for the high rate biomethanation of organic substrates like food waste. The digester is equipped with slurry distribution mechanism for uniform distribution of slurry over the bacterial culture.

Optimum solids are retained in the digester to maintain the required food-to-microorganism ratio in the digester with the help of a unique baffle arrangement. Mechanical slurry mixing and gas mixing provisions are also included in the AD design to felicitate maximum degradation of organic material for efficient biogas production.

After trapping moisture and scrubbing off hydrogen sulphide from the biogas, it is collected in a gas-holder and a pressurized gas tank. This biogas is piped to the kitchen to be used as a cooking fuel, replacing LPG.

Basic Design Data and Performance Projections

Waste handling capacity 1 ton per day cooked and uncooked food waste with 1 ton per day ganji water

Input Parameters                      

Amount of solid organic waste 1000 Kg/day
Amount of organic wastewater ~ 1000 liters/day ganji (cooked rice water)

Biogas Production

Biogas production ~ 120 – 135 m3/day

Output Parameters

Equivalent LPG to replace 50 – 55 Kg/day (> 2.5 commercial LPG cylinders)
Fertilizer (digested leachate) ~ 1500 – 2000 liters/day

Major Benefits

Modern biogas installations are providing Akshaya Patra, an ideal platform for managing organic waste on a daily basis. The major benefits are:

  • Solid waste disposal at kitchen site avoiding waste management costs
  • Immediate waste processing overcomes problems of flies, mosquitos etc.
  • Avoiding instances when the municipality does not pick up waste, creating nuisance, smell, spillage etc.
  • Anaerobic digestion of Ganji water instead of directly treating it in ETP, therefore reducing organic load on the ETPs and also contributing to additional biogas production.

The decentralized model of biogas based waste-to-energy plants at Akshaya Patra kitchens ensure waste destruction at source and also reduce the cost incurred by municipalities on waste collection and disposal.

akshayapatra-kitchen

An on-site system, converting food and vegetable waste into green energy is improving our operations and profits by delivering the heat needed to replace cooking LPG while supplying a rich liquid fertilizer as a by-product.  Replacement of fossil fuel with LPG highlights our organization’s commitment towards sustainable development and environment protection.

The typical ROI of a plug and play system (without considering waste disposal costs, subsidies and tax benifts) is around three years.

Future Plans

Our future strategy for kitchen-based biogas plant revolves around two major points:

  • Utilization of surplus biogas – After consumption of biogas for cooking purposes, Akshaya Patra will consider utilizing surplus biogas for other thermal applications. Additional biogas may be used to heat water before boiler operations, thereby reducing our briquette consumption.
  • Digested slurry to be used as a fertilizer – the digested slurry from biogas plant is a good soil amendment for landscaping purposes and we plan to use it in order to reduce the consumption of water for irrigation as well as consumption of chemical fertilizers.

Waste Management in Food Processing Industry

Food processing industry around the world is making serious efforts to minimize by-products, compost organic waste, recycle processing and packaging materials, and save energy and water. The three R’s of waste management – Reduce, Reuse and Recycle – can help food manufacturers in reducing the amount of waste sent to landfill and reusing waste.

EPA’s Food Recovery Hierarchy

EPA’s Food Recovery Hierarchy is an excellent resource to follow for food processors and beverage producers as it provides the guidance to start a program that will provide the most benefits for the environment, society and the food manufacturer.

Notably, landfill is the least favored disposal option for waste generated in food and beverage producers worldwide. There are sustainable, effective and profitable waste management options including:

  • making animal feed,
  • composting to create nutrient-rich fertilizer,
  • anaerobic digestion to produce energy-rich biogas,
  • recycling/reusing waste for utilization by other industries,
  • feeding surplus food to needy people

Waste Management Options

Food manufacturers has a unique problem – excess product usually has a relatively short shelf life while most of the waste is organic in nature. Food waste created during the production process can be turned into animal feed and sold to goat farms, chicken farms etc. As far as WWTP sludge is concerned, top food manufacturers are recycling/reusing it through land application, anaerobic digestion and composting alternatives.

Organic waste at any food processing plant can be composted in a modern in-vessel composting and the resultant fertilizer can be used for in-house landscaping or sold as organic fertilizer as attractive prices.

Another plausible way of managing organic waste at the food manufacturing plant is to biologically degrade it in an anaerobic digester leading to the formation of energy-rich biogas and digestate. Biogas can be used as a heating fuel in the plant itself or converted into electricity by using a CHP unit while digestate can be used as a soil conditioner. Biogas can also be converted into biomethane or bio-CNG for its use as vehicle fuel.

Items such as cardboard, clean plastic, metal and paper are all commodities that can be sold to recyclers Lots of cardboard boxes are used by food manufacturers for supplies which can be broken down into flat pieces and sold to recyclers.

Cardboard boxes can also be reused to temporarily store chip packages before putting them into retail distribution boxes. Packaging can be separated in-house and recovered using “jet shredder” waste technologies which separate film, carton and foodstuffs, all of which can then be recycled separately.

Organizing a Zero-Landfill Program

How do you develop a plan to create a zero-landfill or zero waste program in food and beverage producing company? The best way to begin is to start at a small-level and doing what you can. Perfect those programs and set goals each year to improve. Creation of a core team is an essential step in order to explore different ways to reduce waste, energy and utilities.

Measuring different waste streams and setting a benchmark is the initial step in the zero-landfill program. Once the data has been collected, we should break these numbers down into categories, according to the EPA’s Food Recovery Challenge and identify the potential opportunities.

For example, inorganic materials can be categorized based on their end lives (reuse, recycle or landfill).  The food and beverage industry should perform a waste sort exercise (or dumpster dive) to identify its key streams.

Nestlé USA – A Case Study

In April 2015, Nestlé USA announced all 23 of its facilities were landfill free. As part of its sustainability effort, Nestlé USA is continually looking for new ways to reuse, recycle and recover energy, such as composting, recycling, energy production and the provision of safe products for animal feed, when disposing of manufacturing by-products.

Employees also work to minimize by-products and engage in recycling programs and partnerships with credible waste vendors that dispose of manufacturing by-products in line with Nestlé’s environmental sustainability guidelines and standards. All Nestlé facilities employ ISO 14001-certified environmental management systems to minimize their environmental impact.

Foam Packaging: Take the Bull by the Horns

New York City and Oxford are two prominent examples of local authorities that have tried to restrict the use of foam packaging for takeaway food and drink, arguing that doing so would reduce the environmental impact of waste in a way that alternative approaches could not. In both cases, the intervention of packaging manufacturers has lifted or watered down the rules. Other administrations might well be put off the idea of similar measures – but the argument for cracking down on foam packaging that almost unavoidably gives rise to regional waste management problems, as well as wider environmental degradation through its contribution to litter, remains hard to ignore. Bans, however, may not be the only option.

foam-packaging-waste

Menace of Foam Packaging

A particular target for action has been expanded polystyrene (EPS). It’s rigid and a good insulator, and yet a great deal of it is air, making it very lightweight: it’s little wonder that EPS trays, cups and ‘clamshells’ are staples of the industry. It’s also widely used in pre-moulded form in the packaging of electronics, and as loose fill packaging in the form of ‘peanuts’.

While no-one would deny its convenience, for waste managers, EPS is a challenge, for many of the same reasons that it is popular. It’s light and difficult to compact, so it fills up bins and collection vehicles quickly; and takes up a great deal of space if you try to bulk and haul it for recycling.

It’s easy to see, then, why in 2013 New York City’s council voted unanimously to prohibit the use of EPS by all restaurants, food carts, and stores. Yet from the outset, the ban proposal faced stiff opposition from retailers and manufacturers, with packaging giant Dart Container Corp. and the American Chemistry Council reportedly organising a million dollars’ worth of lobbying against the legislation. Once it took effect, the industry quickly managed to overturn it in the courts last month.

Ban on the Run

The city had found that the recycling of EPS was not, in fact, environmentally effective, economically feasible and safe, and NYC was declared EPS-free in July 2015. But in a widely reported ruling, Justice Margaret Chan deemed the decision “arbitrary and capricious”: the complex case turned on the question of whether there was a recycling market for EPS, and the judge decided that Commissioner Kathryn Garcia of the city’s Department of Sanitation had failed to take account of evidence supplied by the industry that such a market did exist.

Although it lacked the courtroom drama of the New York City case, a similar story played out in Oxford last year. The city council proposed to use its licensing powers to require street traders to use only “biodegradable and recyclable” packaging and utensils. The move was stymied by semantics: the Foodservice Packaging Association lobbied for the phrasing of the proposed licensing rule to be amended to ‘biodegradable or recyclable’. That tiny change allowed continued use of expanded polystyrene, as it is technically recyclable (though certainly not biodegradable).

Oxford’s traders are also required to arrange for the correct disposal of EPS takeaway packaging from their premises. This is an odd requirement given that take-away food is usually – well – taken away, and then disposed of in street bins, household bins, or in no bin at all. Unfortunately, Oxford City Council – like almost every other council in the country – isn’t currently able to send EPS for recycling, so the EPS it collects will in practice end up in the residual stream. The EPS litter that escapes will linger in the environment for centuries to come.

Foam Suit

It seems that both courts and councillors have been impressed by the manufacturers’ argument: ‘Why ban a highly efficient product when you can invest in recycling it instead?’ However, there are three important points that count against this contention.

The first is that, whilst EPS can technically be recycled, the economics of doing so remain tenuous. Zero Waste Scotland’s report on Plastic Recycling Business Opportunities found that polystyrene waste compacting and collection was the only one of five options considered that did not represent a viable business opportunity in Scotland.

In order to make the finances of collecting EPS for recycling stack up in New York, Dart Corporation and Plastics Recycling Inc. had to offer to provide the city with $500,000 of sorting technology; pay for four staff; and guarantee to buy the material at $160 per tonne for five years. Without this (time limited) largesse, New York’s ban would likely have stood.

They also provided a list of 21 buyers, who they claimed would purchase dirty EPS – although when the city did a market test, it could find no realistic market for the material. It’s hard to know whose view of the US market is correct; however, in the UK, the market is definitely weak.

Of the 34 EPS recyclers listed by the BPF Expanded Polystyrene Group, 12 only accept clean EPS – ruling out post-consumer fast food waste. Another dozen will only accept compacted EPS, creating an extra processing cost for anyone attempting to separate EPS for recycling. That leaves a maximum of ten UK outlets: not enough to handle the potential supply, and leaving large tracts of the country out of economic haulage range for such a bulky, lightweight material.

Foam fatale

The second is that it’s difficult to get a high percentage of takeaway food containers into the recycling stream. Food eaten on the go is likely, at best, to go into a litter bin. And if it’s littered, because it’s light, EPS can also easily be blown around the streets, contributing to urban, riverine and ultimately marine litter. It’s also very slow to break down in the natural environment. Polystyrene has been found to make up 8% of marine litter washed up on North East Atlantic beaches; in all, plastics account for three quarters of this litter. The cost, particularly for coastal and island nations, is only beginning to be recognised.

That leads on to the third argument: while EPS undoubtedly works, less damaging alternatives are clearly available. Vegware, for example, allows takeaway boxes to be moved up the waste hierarchy – from disposal to composting. Reducing impacts was clearly a consideration in Oxford: in the words of Councillor Colin Cooke:

“It is about making the waste that we do have to get rid of more user-friendly and sustainable.”

The economic and technical difficulty in recycling EPS, combined with the long-term impacts of its littering and disposal, led Michelle Rose Rubio to conclude, in an Isonomia article last year, that environmentally minded people – and perhaps governments – should perhaps avoid it altogether.

Silver Lining

Despite the discouraging events in New York and Oxford, there’s better news from elsewhere. Bans remain in place in Toronto and Paris (both dating from 2007), while Muntinlupa in the Philippines, and the coastal state of Malaka in Malaysia have imposed charges, fines, and biodegradable replacements for EPS food packaging, eventually leading to bans.

Scottish Environment Secretary Richard Lochhead has indicated that the Scottish Government is: “considering a number of options in line with the commitment in the national litter strategy to influence product design of frequently littered items to reduce their environmental impact… [W]e note a number of US cities have introduced bans on Styrofoam products, most recently New York City. We are keen to learn from these cities’ experience of introducing and implementing such bans.”

In Wales, a polystyrene ban petition lodged last year by Friends of Barry Beaches has been picking up support. The Foodservice Packaging Association’s pre-emptive opposition to the notion certainly suggests we haven’t heard the last of EPS food packaging bans in the UK.

However, bans are not the only way to deter the use of problem products. England has just joined the ranks of countries to impose a charge for single use plastic bags. Belgium has a tax on disposable cutlery, and Malta taxes numerous products on environmental grounds, including chewing gum and EPS clamshells. Whilst beyond the powers of local authorities, fiscal measures could drive change while being a bit less of a blunt instrument than a ban.

While EPS manufacturers may have scored some recent successes, they haven’t won the overarching argument. As we push towards a more circular economy, the pressure to reduce our reliance on materials that are inherently hard to recycle, which tend to escape into the environment, and which don’t decompose naturally, will grow. For EPS fast food packaging, the chips could soon be well and truly down.

Note: This article is being republished with the permission of our collaborative partner Isonomia. The original article can be found at this link.