Biomass Resources from Sugar Industry

Sugarcane is one of the most promising agricultural sources of biomass energy in the world. It is the most appropriate agricultural energy crop in most sugarcane producing countries due to its resistance to cyclonic winds, drought, pests and diseases, and its geographically widespread cultivation. Due to its high energy-to-volume ratio, it is considered one of nature’s most effective storage devices for solar energy and the most economically significant energy crop.

The climatic and physiological factors that limit its cultivation to tropical and sub-tropical regions have resulted in its concentration in developing countries, and this, in turn, gives these countries a particular role in the world’s transition to sustainable use of natural resources.


According to the International Sugar Organization (ISO), Sugarcane is a highly efficient converter of solar energy, and has the highest energy-to-volume ratio among energy crops. Indeed, it gives the highest annual yield of biomass of all species. Roughly, 1 ton of Sugarcane biomass-based on Bagasse, foliage and ethanol output – has an energy content equivalent to one barrel of crude oil.

Sugarcane produces mainly two types of biomass, Cane Trash and Bagasse. Cane Trash is the field residue remaining after harvesting the Cane stalk and Bagasse is the milling by-product which remains after extracting sugar from the stalk. The potential energy value of these residues has traditionally been ignored by policy-makers and masses in developing countries. However, with rising fossil fuel prices and dwindling firewood supplies, this material is increasingly viewed as a valuable renewable energy resource.

Sugar mills have been using Bagasse to generate steam and electricity for internal plant requirements while Cane Trash remains underutilized to a great extent. Cane Trash and Bagasse are produced during the harvesting and milling process of Sugarcane which normally lasts 6 to 7 months.

Around the world, a portion of the Cane Trash is collected for sale to feed mills, while freshly cut green tops are sometimes collected for farm animals. In most cases, however, the residues are burned or left in the fields to decompose. Cane Trash, consisting of Sugarcane tops and leaves can potentially be converted into around 1kWh/kg, but is mostly burned in the field due to its bulkiness and its related high cost for collection and transportation.


On the other hand, Bagasse has been traditionally used as a fuel in the Sugar mill itself, to produce steam for the process and electricity for its own use. In general, for every ton of Sugarcane processed in the mill, around 190 kg Bagasse is produced.

Low pressure boilers and low efficiency steam turbines are commonly used in developing countries. It would be a good business proposition to upgrade the present cogeneration systems to highly efficient, high pressure systems with higher capacities to ensure utilization of surplus Bagasse.

The Importance of Biomass Energy in Energy Mix

Biomass energy has rapidly become a vital part of the global renewable energy mix and account for an ever-growing share of electric capacity added worldwide. Renewable energy supplies around one-fifth of the final energy consumption worldwide, counting traditional biomass, large hydropower, and “new” renewables (small hydro, modern biomass, wind, solar, geothermal, and biofuels).

Traditional biomass, primarily for cooking and heating, represents about 13 percent and is growing slowly or even declining in some regions as biomass is used more efficiently or replaced by alternative energy forms. Some of the recent predictions suggest that biomass energy is likely to make up one third of the total world energy mix by 2050. Infact, biofuel provides around 3% of the world’s fuel for transport.


Biomass energy resources are readily available in rural and urban areas of all countries. Biomass-based industries can foster rural development, provide employment opportunities and promote biomass re-growth through sustainable land management practices.

The negative aspects of traditional biomass utilization in developing countries can be mitigated by promotion of modern waste-to-energy technologies which provide solid, liquid and gaseous fuels as well as electricity. Biomass wastes encompass a wide array of materials derived from agricultural, agro-industrial, and timber residues, as well as municipal and industrial wastes.

The most common technique for producing both heat and electrical energy from biomass wastes is direct combustion. Thermal efficiencies as high as 80 – 90% can be achieved by advanced gasification technology with greatly reduced atmospheric emissions.

Combined heat and power (CHP) systems, ranging from small-scale technology to large grid-connected facilities, provide significantly higher efficiencies than systems that only generate electricity. Biochemical processes, like anaerobic digestion and sanitary landfills, can also produce clean energy in the form of biogas and producer gas which can be converted to power and heat using a gas engine.

Advantages of Biomass Energy

Biomass energy systems offer significant possibilities for reducing greenhouse gas emissions due to their immense potential to replace fossil fuels in energy production. Biomass reduces emissions and enhances carbon sequestration since short-rotation crops or forests established on abandoned agricultural land accumulate carbon in the soil.

Bioenergy usually provides an irreversible mitigation effect by reducing carbon dioxide at source, but it may emit more carbon per unit of energy than fossil fuels unless biomass fuels are produced unsustainably.

Biomass can play a major role in reducing the reliance on fossil fuels by making use of thermochemical conversion technologies. In addition, the increased utilization of biomass-based fuels will be instrumental in safeguarding the environment, generation of new job opportunities, sustainable development and health improvements in rural areas.

The development of efficient biomass handling technology, improvement of agro-forestry systems and establishment of small and large-scale biomass-based power plants can play a major role in rural development and sustainable utilization of biomass. Biomass energy could also aid in modernizing the agricultural economy.

Consistent and reliable supply of biomass is crucial for any biomass project

When compared with wind and solar energy, biomass power plants are able to provide crucial, reliable baseload generation. Biomass plants provide fuel diversity, which protects communities from volatile fossil fuels. Since biomass energy uses domestically-produced fuels, biomass power greatly reduces our dependence on foreign energy sources and increases national energy security.

A large amount of energy is expended in the cultivation and processing of crops like sugarcane, coconut, and rice which can met by utilizing energy-rich residues for electricity production.

The integration of biomass-fueled gasifiers in coal-fired power stations would be advantageous in terms of improved flexibility in response to fluctuations in biomass availability and lower investment costs. The growth of the bioenergy industry can also be achieved by laying more stress on green power marketing.

Everything You Need to Know About Biomass Energy Systems

Biomass is a versatile energy source that can be used for production of heat, power, transport fuels and biomaterials, apart from making a significant contribution to climate change mitigation. Currently, biomass-driven combined heat and power, co-firing, and combustion plants provide reliable, efficient, and clean power and heat.

Feedstock for biomass energy plants can include residues from agriculture, forestry, wood processing, and food processing industries, municipal solid wastes, industrial wastes and biomass produced from degraded and marginal lands.


The terms biomass energy, bioenergy and biofuels cover any energy products derived from plant or animal or organic material. The increasing interest in biomass energy and biofuels has been the result of the following associated benefits:

  • Potential to reduce GHG emissions.
  • Energy security benefits.
  • Substitution for diminishing global oil supplies.
  • Potential impacts on waste management strategy.
  • Capacity to convert a wide variety of wastes into clean energy.
  • Technological advancement in thermal and biochemical processes for waste-to-energy transformation.

Biomass can play the pivotal role in production of carbon-neutral fuels of high quality as well as providing feedstock for various industries. This is a unique property of biomass compared to other renewable energies and which makes biomass a prime alternative to the use of fossil fuels. Performance of biomass-based systems for heat and power generation has been already proved in many situations on commercial as well as domestic scales.

Biomass energy systems have the potential to address many environmental issues, especially global warming and greenhouse gases emissions, and foster sustainable development among poor communities. Biomass fuel sources are readily available in rural and urban areas of all countries. Biomass-based industries can provide appreciable employment opportunities and promote biomass re-growth through sustainable land management practices.

The negative aspects of traditional biomass utilization in developing countries can be mitigated by promotion of modern biomass-to-energy technologies which provide solid, liquid and gaseous fuels as well as electricity as shown. Biomass wastes can be transformed into clean and efficient energy by biochemical as well as thermochemical technologies.

The most common technique for producing both heat and electrical energy from biomass wastes is direct combustion. Thermal efficiencies as high as 80 – 90% can be achieved by advanced gasification technology with greatly reduced atmospheric emissions. Combined heat and power (CHP) systems, ranging from small-scale technology to large grid-connected facilities, provide significantly higher efficiencies than systems that only generate electricity.

Biochemical processes, like anaerobic digestion and sanitary landfills, can also produce clean energy in the form of biogas and producer gas which can be converted to power and heat using a gas engine.

In addition, biomass wastes can also yield liquid fuels, such as cellulosic ethanol, which can be used to replace petroleum-based fuels. Cellulosic ethanol can be produced from grasses, wood chips and agricultural residues by biochemical route using heat, pressure, chemicals and enzymes to unlock the sugars in lignocellulosic biomass. Algal biomass is also emerging as a good source of energy because it can serve as natural source of oil, which conventional refineries can transform into jet fuel or diesel fuel.

Bioenergy in Southeast Asia: Perspectives

Southeast Asia, with its abundant bioenergy resources, holds a strategic position in the global biomass energy atlas. There is immense biomass energy potential in Southeast Asian countries due to plentiful supply of diverse forms of biomass wastes, such as agricultural residues, woody biomass, animal wastes, municipal solid waste, etc. The rapid economic growth and industrialization in the region has accelerated the drive to implement the latest waste-to-energy technologies to tap the unharnessed potential of biomass resources.


Southeast Asia is a big producer of agricultural and wood products which, when processed in industries, produces large amounts of biomass residues. According to conservative estimates, the amount of biomass residues generated from sugar, rice and palm oil mills is more than 200-230 million tons per year which corresponds to cogeneration potential of 16-19 GW.

Rice mills in the region produce 38 million tonnes of rice husk as solid residue which is a good fuel for producing heat and power. Sugar industry is an integral part of the industrial scenario in Southeast Asia accounting for 7% of sugar production worldwide. Sugar mills in Thailand, Indonesia, Philippines and Vietnam generate 34 million tonnes of bagasse every year.  Malaysia, Indonesia and Thailand account for 90% of global palm oil production leading to the generation of 27 million tonnes of waste per annum in the form of empty fruit bunches (EFBs), fibers and shells, as well as liquid effluent.

Woody biomass is a good energy resource due to presence of large number of forests in Southeast Asia. Apart from natural forests, non-industrial plantations of different types (e.g. coconut, rubber and oil palm plantations, fruit orchards, and trees in homesteads and gardens) have gained recognition as important sources of biomass. In addition, the presence of a large number of wood processing industries also generates significant quantity of wood wastes. The annual production of wood wastes in the region is estimated to be more than 30 million m3.

The prospects of biogas power generation are also high in the region, thanks to presence of well-established food-processing and dairy industries. Another important biomass resource is contributed by municipal solid wastes in heavily populated urban areas.  In addition, there are increasing efforts both commercially and promoted by governments to develop biomass energy systems for efficient biofuel production, e.g. bio-diesel from palm oil.

Biomass resources, particularly residues from forests, wood processing, agricultural crops and agro-processing, are under-utilised in Southeast Asian countries. There is an urgent need to utilize biomass wastes for commercial electricity and heat production to cater to the needs of the industries as well as urban and rural communities.

Southeast Asian countries are yet to make optimum use of the additional power generation potential from biomass waste resources which could help them to partially overcome the long-term problem of energy supply. Technologies for biomass utilization which are at present widely used in Southeast counties need to be improved towards best practice by making use of the latest trends in the biomass energy sector.

Major Considerations in Biopower Projects

In recent years, biopower (or biomass power) projects are getting increasing traction worldwide, however there are major issues to be tackled before setting up a biopower project. There are three important steps involved in the conversion of biomass wastes into useful energy. In the first step, the biomass must be prepared for the energy conversion process. While this step is highly dependent on the waste stream and approach, drying, grinding, separating, and similar operations are common.

In addition, the host facility will need material handling systems, storage, metering, and prep-yard systems and biomass handling equipment. In the second step, the biomass waste stream must be converted into a useful fuel or steam. Finally, the fuel or steam is fed into a prime mover to generate useful electricity and heat.

One of the most important factors in the efficient utilization of biomass resource is its availability in close proximity to a biomass power project. An in-depth evaluation of the available quantity of a given agricultural resource should be conducted to determine initial feasibility of a project, as well as subsequent fuel availability issues. The primary reasons for failure of biomass power projects are changes in biomass fuel supply or demand and changes in fuel quality.

Fuel considerations that should be analyzed before embarking on a biomass power project include:

  • Typical moisture content (including the effects of storage options)
  • Typical yield
  • Seasonality of the resource
  • Proximity to the power generation site
  • Alternative uses of the resource that could affect future availability or price
  • Range of fuel quality
  • Weather-related issues
  • Percentage of farmers contracted to sell residues

Accuracy is of great importance in making fuel availability assumptions because miscalculations can greatly impact the successful operation of biomass power projects. If biomass resource is identifies as a bottle-neck in the planning stage, a power generation technology that can handle varying degrees of moisture content and particle size can be selected.

Technologies that can handle several fuels in a broad category, such as agricultural residues, provide security in operation without adversely affecting combustion efficiency, operations and maintenance costs, emissions levels, and reliability.

Consistent and reliable supply of biomass is crucial for any biomass project

Identification of potential sources of biomass fuel can be one of the more challenging aspects of a new biomass energy project. There are two important issues for potential biomass users:

  • Consistent and reliable biomass resource supply to the facility
  • Presence of harvesting, processing and supply infrastructure to provide biomass in a consistent and timely manner

Biomass as an energy source is a system of interdependent components. Economic and technical viability of this system relies on a guaranteed feedstock supply, effective and efficient conversion technologies, guaranteed markets for the energy products, and cost-effective distribution systems.

The biomass energy system is based on the following steps:

  • Biomass harvesting (or biomass collection of non-agricultural waste)
  • Preparation of biomass as feedstock
  • Conversion of biomass feedstock into intermediate products.
  • Transformation of intermediates into final energy and other bio-based products
  • Distribution and utilization of biofuels, biomass power and bio-based products.

Biomass as Renewable Energy Resource

Biomass is a key renewable energy resource that includes plant and animal material, such as wood from forests, material left over from agricultural and forestry processes, and organic industrial, human and animal wastes. The energy contained in biomass originally came from the sun. Through photosynthesis carbon dioxide in the air is transformed into other carbon containing molecules (e.g. sugars, starches and cellulose) in plants. The chemical energy that is stored in plants and animals (animals eat plants or other animals) or in their waste is called biomass energy or bioenergy.


A quick glance at popular biomass resources

What is Biomass

Biomass comes from a variety of sources which include:

  • Wood from natural forests and woodlands
  • Forestry plantations
  • Forestry residues
  • Agricultural residues such as straw, stover, cane trash and green agricultural wastes
  • Agro-industrial wastes, such as sugarcane bagasse and rice husk
  • Animal wastes (cow manure, poultry litter etc)
  • Industrial wastes, such as black liquor from paper manufacturing
  • Sewage
  • Municipal solid wastes (MSW)
  • Food processing wastes

Biomass energy projects provide major business opportunities, environmental benefits, and rural development.  Feedstocks for biomass energy project can be obtained from a wide array of sources without jeopardizing the food and feed supply, forests, and biodiversity in the world.

Agricultural Residues

Crop residues encompasses all agricultural wastes such as bagasse, straw, stem, stalk, leaves, husk, shell, peel, pulp, stubble, etc. Large quantities of crop residues are produced annually worldwide, and are vastly underutilised. Rice produces both straw and rice husks at the processing plant which can be conveniently and easily converted into energy.

Significant quantities of biomass remain in the fields in the form of cob when maize is harvested which can be converted into energy. Sugar cane harvesting leads to harvest residues in the fields while processing produces fibrous bagasse, both of which are good sources of energy. Harvesting and processing of coconuts produces quantities of shell and fibre that can be utilized.

Current farming practice is usually to plough these residues back into the soil, or they are burnt, left to decompose, or grazed by cattle. These residues could be processed into liquid fuels or thermochemically processed to produce electricity and heat. Agricultural residues are characterized by seasonal availability and have characteristics that differ from other solid fuels such as wood, charcoal, char briquette. The main differences are the high content of volatile matter and lower density and burning time.

Animal Waste

There are a wide range of animal wastes that can be used as sources of biomass energy. The most common sources are animal and poultry manure. In the past this waste was recovered and sold as a fertilizer or simply spread onto agricultural land, but the introduction of tighter environmental controls on odour and water pollution means that some form of waste management is now required, which provides further incentives for waste-to-energy conversion.

The most attractive method of converting these organic waste materials to useful form is anaerobic digestion which gives biogas that can be used as a fuel for internal combustion engines, to generate electricity from small gas turbines, burnt directly for cooking, or for space and water heating.

Forestry Residues

Forestry residues are generated by operations such as thinning of plantations, clearing for logging roads, extracting stem-wood for pulp and timber, and natural attrition. Harvesting may occur as thinning in young stands, or cutting in older stands for timber or pulp that also yields tops and branches usable for biomass energy. Harvesting operations usually remove only 25 to 50 percent of the volume, leaving the residues available as biomass for energy.

Stands damaged by insects, disease or fire are additional sources of biomass. Forest residues normally have low density and fuel values that keep transport costs high, and so it is economical to reduce the biomass density in the forest itself.

Wood Wastes

Wood processing industries primarily include sawmilling, plywood, wood panel, furniture, building component, flooring, particle board, moulding, jointing and craft industries. Wood wastes generally are concentrated at the processing factories, e.g. plywood mills and sawmills. The amount of waste generated from wood processing industries varies from one type industry to another depending on the form of raw material and finished product.

Generally, the waste from wood industries such as saw millings and plywood, veneer and others are sawdust, off-cuts, trims and shavings. Sawdust arise from cutting, sizing, re-sawing, edging, while trims and shaving are the consequence of trimming and smoothing of wood. In general, processing of 1,000 kg of wood in the furniture industries will lead to waste generation of almost half (45 %), i.e. 450 kg of wood. Similarly, when processing 1,000 kg of wood in sawmill, the waste will amount to more than half (52 %), i.e. 520 kg wood.

Industrial Wastes

The food industry produces a large number of residues and by-products that can be used as biomass energy sources. These waste materials are generated from all sectors of the food industry with everything from meat production to confectionery producing waste that can be utilised as an energy source.

Solid wastes include peelings and scraps from fruit and vegetables, food that does not meet quality control standards, pulp and fibre from sugar and starch extraction, filter sludges and coffee grounds. These wastes are usually disposed of in landfill dumps.

Liquid wastes are generated by washing meat, fruit and vegetables, blanching fruit and vegetables, pre-cooking meats, poultry and fish, cleaning and processing operations as well as wine making.

These waste waters contain sugars, starches and other dissolved and solid organic matter. The potential exists for these industrial wastes to be anaerobically digested to produce biogas, or fermented to produce ethanol, and several commercial examples of waste-to-energy conversion already exist.

Pulp and paper industry is considered to be one of the highly polluting industries and consumes large amount of energy and water in various unit operations. The wastewater discharged by this industry is highly heterogeneous as it contains compounds from wood or other raw materials, processed chemicals as well as compound formed during processing.  Black liquor can be judiciously utilized for production of biogas using anaerobic UASB technology.

Municipal Solid Wastes and Sewage

Millions of tonnes of household waste are collected each year with the vast majority disposed of in open fields. The biomass resource in MSW comprises the putrescibles, paper and plastic and averages 80% of the total MSW collected. Municipal solid waste can be converted into energy by direct combustion, or by natural anaerobic digestion in the engineered landfill.

At the landfill sites, the gas produced, known as landfill gas or LFG, by the natural decomposition of MSW (approximately 50% methane and 50% carbon dioxide) is collected from the stored material and scrubbed and cleaned before feeding into internal combustion engines or gas turbines to generate heat and power. The organic fraction of MSW can be anaerobically stabilized in a high-rate digester to obtain biogas for electricity or steam generation.

Sewage is a source of biomass energy that is very similar to the other animal wastes. Energy can be extracted from sewage using anaerobic digestion to produce biogas. The sewage sludge that remains can be incinerated or undergo pyrolysis to produce more biogas.

Overview of Biomass Energy Technologies

A wide range of bioenergy technologies are available for realizing the energy potential of biomass wastes, ranging from very simple systems for disposing of dry waste to more complex technologies capable of dealing with large amounts of industrial waste. Conversion routes for biomass wastes are generally thermo-chemical or bio-chemical, but may also include chemical and physical.

Thermal Technologies

The three principal methods of thermo-chemical conversion corresponding to each of these energy carriers are combustion in excess air, gasification in reduced air, and pyrolysis in the absence of air. Direct combustion is the best established and most commonly used technology for converting wastes to heat.

During combustion, biomass is burnt in excess air to produce heat. The first stage of combustion involves the evolution of combustible vapours from wastes, which burn as flames. Steam is expanded through a conventional turbo-alternator to produce electricity. The residual material, in the form of charcoal, is burnt in a forced air supply to give more heat.

Co-firing or co-combustion of biomass wastes with coal and other fossil fuels can provide a short-term, low-risk, low-cost option for producing renewable energy while simultaneously reducing the use of fossil fuels. Co-firing involves utilizing existing power generating plants that are fired with fossil fuel (generally coal), and displacing a small proportion of the fossil fuel with renewable biomass fuels.

Co-firing has the major advantage of avoiding the construction of new, dedicated, waste-to-energy power plant. An existing power station is modified to accept the waste resource and utilize it to produce a minor proportion of its electricity.

Gasification systems operate by heating biomass wastes in an environment where the solid waste breaks down to form a flammable gas. The gasification of biomass takes place in a restricted supply of air or oxygen at temperatures up to 1200–1300°C. The gas produced—synthesis gas, or syngas—can be cleaned, filtered, and then burned in a gas turbine in simple or combined-cycle mode, comparable to LFG or biogas produced from an anaerobic digester.

The final fuel gas consists principally of carbon monoxide, hydrogen and methane with small amounts of higher hydrocarbons. This fuel gas may be burnt to generate heat; alternatively it may be processed and then used as fuel for gas-fired engines or gas turbines to drive generators. In smaller systems, the syngas can be fired in reciprocating engines, micro-turbines, Stirling engines, or fuel cells.

Pyrolysis is thermal decomposition occurring in the absence of oxygen. During the pyrolysis process, biomass waste is heated either in the absence of air (i.e. indirectly), or by the partial combustion of some of the waste in a restricted air or oxygen supply. This results in the thermal decomposition of the waste to form a combination of a solid char, gas, and liquid bio-oil, which can be used as a liquid fuel or upgraded and further processed to value-added products.

Biochemical Technologies

Biochemical processes, like anaerobic digestion, can also produce clean energy in the form of biogas which can be converted to power and heat using a gas engine. Anaerobic digestion is a series of chemical reactions during which organic material is decomposed through the metabolic pathways of naturally occurring microorganisms in an oxygen depleted environment. In addition, wastes can also yield liquid fuels, such as cellulosic ethanol and biodiesel, which can be used to replace petroleum-based fuels.

Anaerobic digestion is the natural biological process which stabilizes organic waste in the absence of air and transforms it into biogas and biofertilizer. Almost any organic material can be processed with anaerobic digestion. This includes biodegradable waste materials such as municipal solid waste, animal manure, poultry litter, food wastes, sewage and industrial wastes.

An anaerobic digestion plant produces two outputs, biogas and digestate, both can be further processed or utilized to produce secondary outputs. Biogas can be used for producing electricity and heat, as a natural gas substitute and also a transportation fuel. Digestate can be further processed to produce liquor and a fibrous material. The fiber, which can be processed into compost, is a bulky material with low levels of nutrients and can be used as a soil conditioner or a low level fertilizer.

A variety of fuels can be produced from biomass wastes including liquid fuels, such as ethanol, methanol, biodiesel, Fischer-Tropsch diesel, and gaseous fuels, such as hydrogen and methane. The resource base for biofuel production is composed of a wide variety of forestry and agricultural resources, industrial processing residues, and municipal solid and urban wood residues.

The largest potential feedstock for ethanol is lignocellulosic biomass wastes, which includes materials such as agricultural residues (corn stover, crop straws and bagasse), herbaceous crops (alfalfa, switchgrass), short rotation woody crops, forestry residues, waste paper and other wastes (municipal and industrial).

The three major steps involved in cellulosic ethanol production are pretreatment, enzymatic hydrolysis, and fermentation. Biomass is pretreated to improve the accessibility of enzymes. After pretreatment, biomass undergoes enzymatic hydrolysis for conversion of polysaccharides into monomer sugars, such as glucose and xylose. Subsequently, sugars are fermented to ethanol by the use of different microorganisms. Bioethanol production from these feedstocks could be an attractive alternative for disposal of these residues. Importantly, lignocellulosic feedstocks do not interfere with food security.

Thermal Conversion of Biomass

A wide range of thermal technologies exists to harness the energy stored in biomass. These technologies can be classified according to the principal energy carrier produced in the conversion process. Carriers are in the form of heat, gas, liquid and/or solid products, depending on the extent to which oxygen is admitted to the conversion process (usually as air). The major methods for thermal conversion of biomass are combustion, gasification and pyrolysis.



Conventional combustion technologies raise steam through the combustion of biomass. This steam may then be expanded through a conventional turbo-alternator to produce electricity. A number of combustion technology variants have been developed. Underfeed stokers are suitable for small scale boilers up to 6 MWth.

Grate type boilers are widely deployed. They have relatively low investment costs, low operating costs and good operation at partial loads. However, they can have higher NOx emissions and decreased efficiencies due to the requirement of excess air, and they have lower efficiencies.

Fluidized bed combustors (FBC), which use a bed of hot inert material such as sand, are a more recent development. Bubbling FBCs are generally used at 10-30 MWth capacity, while Circulating FBCs are more applicable at larger scales. Advantages of FBCs are that they can tolerate a wider range of poor quality fuel, while emitting lower NOx levels.


Co-firing or co-combustion of biomass wastes with coal and other fossil fuels can provide a short-term, low-risk, low-cost option for producing renewable energy while simultaneously reducing the use of fossil fuels. Co-firing involves utilizing existing power generating plants that are fired with fossil fuel (generally coal), and displacing a small proportion of the fossil fuel with renewable biomass fuels.


Co-firing has the major advantage of avoiding the construction of new, dedicated, waste-to-energy power plant. Co-firing may be implemented using different types and percentages of wastes in a range of combustion and gasification technologies. Most forms of biomass wastes are suitable for co-firing. These include dedicated municipal solid wastes, wood waste and agricultural residues such as straw and husk.


Gasification of biomass takes place in a restricted supply of oxygen and occurs through initial devolatilization of the biomass, combustion of the volatile material and char, and further reduction to produce a fuel gas rich in carbon monoxide and hydrogen. This combustible gas has a lower calorific value than natural gas but can still be used as fuel for boilers, for engines, and potentially for combustion turbines after cleaning the gas stream of tars and particulates.


Layout of a Typical Biomass Gasification Plant

If gasifiers are ‘air blown’, atmospheric nitrogen dilutes the fuel gas to a level of 10-14 percent that of the calorific value of natural gas. Oxygen and steam blown gasifiers produce a gas with a somewhat higher calorific value. Pressurized gasifiers are under development to reduce the physical size of major equipment items.

A variety of gasification reactors have been developed over several decades. These include the smaller scale fixed bed updraft, downdraft and cross flow gasifiers, as well as fluidized bed gasifiers for larger applications. At the small scale, downdraft gasifiers are noted for their relatively low tar production, but are not suitable for fuels with low ash melting point (such as straw). They also require fuel moisture levels to be controlled within narrow levels.


Pyrolysis is the term given to the thermal degradation of wood in the absence of oxygen. It enables biomass to be converted to a combination of solid char, gas and a liquid bio-oil. Pyrolysis technologies are generally categorized as “fast” or “slow” according to the time taken for processing the feed into pyrolysis products. These products are generated in roughly equal proportions with slow pyrolysis. Using fast pyrolysis, bio-oil yield can be as high as 80 percent of the product on a dry fuel basis.


Bio-oil can act as a liquid fuel or as a feedstock for chemical production. A range of bio-oil production processes are under development, including fluid bed reactors, ablative pyrolysis, entrained flow reactors, rotating cone reactors, and vacuum pyrolysis.

Energy from Biomass Wastes in MENA

The high volatility in oil prices in the recent past and the resulting turbulence in energy markets has compelled many MENA countries, especially the non-oil producers, to look for alternate sources of energy, for both economic and environmental reasons. The significance of renewable energy has been increasing rapidly worldwide due to its potential to mitigate climate change, to foster sustainable development in poor communities, and augment energy security and supply.

The MENA region is well-poised for biomass waste-to-energy development, with its rich feedstock base in the form of municipal solid wastes, crop residues and agro-industrial wastes. The high rate of population growth, urbanization and economic expansion in the Middle East is not only accelerating consumption rates but also accelerating the generation of a wide variety of waste.

Bahrain, Saudi Arabia, UAE, Qatar and Kuwait rank in the top-ten worldwide in terms of per capita waste generation. The gross urban waste generation quantity from Arab countries is estimated at more than 80 million tons annually. Open dumping is the most prevalent mode of municipal solid waste disposal in most countries.


Many Middle East nations lack legislative framework and regulations to deal with urban wastes.

Biomass wastes-to-energy technologies hold the potential to create renewable energy from biomass waste in the MENA region. Besides recovery of substantial energy, these technologies can lead to a substantial reduction in the overall waste quantities requiring final disposal, which can be better managed for safe disposal in a controlled manner. Energy from biomass wastes can contribute substantially to GHG mitigation in the Middle East through both reductions of fossil carbon emissions and long-term storage of carbon in biomass wastes.

Biomass waste-to-energy systems options offer significant, cost-effective and perpetual opportunities for greenhouse gas emission reductions. Additional benefits offered are employment creation in rural areas, reduction of a country’s dependency on imported energy carriers (and the related improvement of the balance of trade), better waste control, and potentially benign effects with regard to biodiversity, desertification, recreational value, etc.

In summary, waste-to-energy can significantly contribute to sustainable development both in developed and less developed countries. Waste-to-energy is not only a solution to reduce the volume of waste that is and provide a supplemental energy source, but also yields a number of social benefits that cannot easily be quantified.

Biomass wastes in MENA can be efficiently converted into energy and fuels by biochemical and thermal conversion technologies, such as anaerobic digestion, gasification and pyrolysis. Waste-to-energy technologies hold the potential to create renewable energy from waste matter.

The implementation of waste-to-energy technologies as a method for safe disposal of solid and liquid biomass wastes, and as an attractive option to generate heat, power and fuels, can significantly reduce environmental impacts of wastes in the MENA region. In fact, energy recovery from MSW is rapidly gaining worldwide recognition as the fourth ‘R’ in sustainable waste management system – Reuse, Reduce, Recycle and Recover.

A transition from conventional waste management system to one based on sustainable practices is necessary to address environmental concerns and to foster sustainable development in the region.

Logistics of a Biopower Plant

Biomass logistics involves all the unit operations necessary to move biomass wastes from the land to the biomass energy plant. The biomass can be transported directly from farm or from stacks next to the farm to the processing plant. Biomass may be minimally processed before being shipped to the plant, as in case of biomass supply from the stacks. Generally the biomass is trucked directly from farm to the biomass processing facility if no processing is involved.


Another option is to transfer the biomass to a central location where the material is accumulated and subsequently dispatched to the energy conversion facility. While in depot, the biomass could be pre-processed minimally (ground) or extensively (pelletized). The depot also provides an opportunity to interface with rail transport if that is an available option. The choice of any of the options depends on the economics and cultural practices. For example in irrigated areas, there is always space on the farm (corner of the land) where quantities of biomass can be stacked.

The key components to reduce costs in harvesting, collecting and transportation of biomass can be summarized as:

  • Reduce the number of passes through the field by amalgamating collection operations.
  • Increase the bulk density of biomass
  • Work with minimal moisture content.
  • Granulation/pelletization is the best option, though the existing technology is expensive.
  • Trucking seems to be the most common mode of biomass transportation option but rail and pipeline may become attractive once the capital costs for these transport modes are reduced.

The logistics of transporting, handling and storing the bulky and variable biomass material for delivery to the biopower plant is a key part of the biomass supply chain that is often overlooked by project developers. Whether the biomass comes from forest residues on hill country, straw residues from cereal crops grown on arable land, or the non-edible components of small scale, subsistence farming systems, the relative cost of collection will be considerable.

Careful development of a system to minimize machinery use, human effort and energy inputs can have a considerable impact on the cost of the biomass as delivered to the biomass processing plant gate.

The logistics of supplying a biomass power plant with consistent and regular volumes of biomass are complex.

Most of the agricultural biomass resources tend to have a relatively low energy density compared with fossil fuels. This often makes handling, storage and transportation more costly per unit of energy carried. Some crop residues are often not competitive because the biomass resource is dispersed over large areas leading to high collection and transport costs.

The costs for long distance haulage of bulky biomass will be minimized if the biomass can be sourced from a location where it is already concentrated, such as sugar mill. It can then be converted in the nearby biomass energy plant to more transportable forms of energy carrier if not to be utilized on-site.

The logistics of supplying a biopower plant with sufficient volumes of biomass from a number of sources at suitable quality specifications and possibly all year round, are complex. Agricultural residues can be stored on the farm until needed. Then they can be collected and delivered directly to the conversion plant on demand. At times this requires considerable logistics to ensure only a few days of supply are available on-site but that the risk of non-supply at any time is low.

Losses of dry matter, and hence of energy content, commonly occur during the harvest transport and storage process. This can either be from physical losses of the biomass material in the field during the harvest operation or dropping off a truck, or by the reduction of dry matter of biomass material which occurs in storage over time as a result of respiration processes and as the product deteriorates. Dry matter loss is normally reduced over time if the moisture content of the biomass can be lowered or oxygen can be excluded in order to constrain pathological action.

To ensure sufficient and consistent biomass supplies, all agents involved with the production, collection, storage, and transportation of biomass require compensation for their share of costs incurred. In addition, a viable biomass production and distribution system must include producer incentives, encouraging them to sell their post-harvest plant residue.