Biomass Energy Potential in Philippines

The Philippines has abundant supplies of biomass energy resources in the form of agricultural crop residues, forest residues, animal wastes, agro-industrial wastes, municipal solid wastes and aquatic biomass. The most common agricultural wastes are rice hull, bagasse, cane trash, coconut shell/husk and coconut coir. The use of crop residues as biofuels is increasing in the Philippines as fossil fuel prices continue to rise. Rice hull is perhaps the most important, underdeveloped biomass resource that could be fully utilized in a sustainable manner.

At present, biomass technologies utilized in the country vary from the use of bagasse as boiler fuel for cogeneration, rice/coconut husks dryers for crop drying, biomass gasifiers for mechanical and electrical applications, fuelwood and agricultural wastes for oven, kiln, furnace and cook-stoves for cooking and heating purposes. Biomass technologies represent the largest installations in the Philippines in comparison with the other renewable energy, energy efficiency and greenhouse gas abatement technologies.

Biomass energy plays a vital role in the nation’s energy supply. Nearly 30 percent of the energy for the 80 million people living in the Philippines comes from biomass, mainly used for household cooking by the rural poor. Biomass energy application accounts for around 15 percent of the primary energy use in the Philippines. The resources available in the Philippines can generate biomass projects with a potential capacity of more than 200 MW.

Almost 73 percent of this biomass use is traced to the cooking needs of the residential sector while industrial and commercial applications accounts for the rest. 92 percent of the biomass industrial use is traced to boiler fuel applications for power and steam generation followed by commercial applications like drying, ceramic processing and metal production. Commercial baking and cooking applications account for 1.3 percent of its use.

The EC-ASEAN COGEN Programme estimated that the volume of residues from rice, coconut, palm oil, sugar and wood industries is 16 million tons per year. Bagasse, coconut husks and shell can account for at least 12 percent of total national energy supply. The World Bank-Energy Sector Management Assistance Program estimated that residues from sugar, rice and coconut could produce 90 MW, 40 MW, and 20 MW, respectively.

The development of crop trash recovery systems, improvement of agro-forestry systems, introduction of latest energy conversion technologies and development of biomass supply chain can play a major role in biomass energy development in the Philippines. The Philippines is among the most vulnerable nations to climatic instability and experiences some of the largest crop losses due to unexpected climatic events. The country has strong self-interest in the advancement of clean energy technologies, and has the potential to become a role model for other developing nations on account of its broad portfolio of biomass energy resources and its potential to assist in rural development.

Cogeneration of Bagasse

Cogeneration of bagasse is one of the most attractive and successful energy projects that have already been demonstrated in many sugarcane producing countries such as Mauritius, Reunion Island, India and Brazil. Combined heat and power from sugarcane in the form of power generation offers renewable energy options that promote sustainable development, take advantage of domestic resources, increase profitability and competitiveness in the industry, and cost-effectively address climate mitigation and other environmental goals.

According to World Alliance for Decentralized Energy (WADE) report on Bagasse Cogeneration, bagasse-based cogeneration could deliver up to 25% of current power demand requirements in the world’s main cane producing countries. The overall potential share in the world’s major developing country producers exceeds 7%. There is abundant opportunity for the wider use of bagasse-based cogeneration in sugarcane-producing countries. It is especially great in the world’s main cane producing countries like Brazil, India, Thailand, Pakistan, Mexico, Cuba, Colombia, Philippines and Vietnam. Yet this potential remains by and large unexploited.

Using bagasse to generate power represents an opportunity to generate significant revenue through the sale of electricity and carbon credits. Additionally, cogeneration of heat and power allows sugar producers to meet their internal energy requirements and drastically reduce their operational costs, in many cases by as much as 25%. Burning bagasse also removes a waste product through its use as a feedstock for the electrical generators and steam turbines.

Most sugarcane mills around the globe have achieved energy self-sufficiency for the manufacture of raw sugar and can also generate a small amount of exportable electricity. However, using traditional equipment such as low-pressure boilers and counter-pressure turbo alternators, the level and reliability of electricity production is not sufficient to change the energy balance and attract interest for export to the electric power grid.

On the other hand, revamping the boiler house of sugar mills with high pressure boilers and condensing extraction steam turbine can substantially increase the level of exportable electricity. This experience has been witnessed in Mauritius, where, following major changes in the processing configurations, the exportable electricity from its sugar factory increased from around 30-40 kWh to around 100–140 kWh per ton cane crushed. In Brazil, the world’s largest cane producer, most of the sugar mills are upgrading their boiler configurations to 42 bars or even higher pressure of up to 67 bars.

Technology Options

The prime technology for sugar mill cogeneration is the conventional steam-Rankine cycle design for conversion of fuel into electricity. A combination of stored and fresh bagasse is usually fed to a specially designed furnace to generate steam in a boiler at typical pressures and temperatures of usually more than 40 bars and 440°C respectively. The high pressure steam is then expanded either in a back pressure or single extraction back pressure or single extraction condensing or double extraction cum condensing type turbo generator operating at similar inlet steam conditions.

Due to high pressure and temperature, as well as extraction and condensing modes of the turbine, higher quantum of power gets generated in the turbine–generator set, over and above the power required for sugar process, other by-products, and cogeneration plant auxiliaries. The excess power generated in the turbine generator set is then stepped up to extra high voltage of 66/110/220 kV, depending on the nearby substation configuration and fed into the nearby utility grid. As the sugar industry operates seasonally, the boilers are normally designed for multi-fuel operations, so as to utilize mill bagasse, procured Bagasse/biomass, coal and fossil fuel, so as to ensure year round operation of the power plant for export to the grid.

Latest Trends

Modern power plants use higher pressures, up to 87 bars or more. The higher pressure normally generates more power with the same quantity of Bagasse or biomass fuel. Thus, a higher pressure and temperature configuration is a key in increasing exportable surplus electricity.

In general, 67 bars pressure and 495°C temperature configurations for sugar mill cogeneration plants are well-established in many sugar mills in India. Extra high pressure at 87 bars and 510°C, configuration comparable to those in Mauritius, is the current trend and there are about several projects commissioned and operating in India and Brazil. The average increase of power export from 40 bars to 60 bars to 80 bars stages is usually in the range of 7-10%.

A promising alternative to steam turbines are gas turbines fuelled by gas produced by thermochemical conversion of biomass. The exhaust is used to raise steam in heat recovery systems used in any of the following ways: heating process needs in a cogeneration system, for injecting back into gas turbine to raise power output and efficiency in a steam-injected gas turbine cycle (STIG) or expanding through a steam turbine to boost power output and efficiency in a gas turbine/steam turbine combined cycle (GTCC). Gas turbines, unlike steam turbines, are characterized by lower unit capital costs at modest scale, and the most efficient cycles are considerably more efficient than comparably sized steam turbines.

Rice Straw As Bioenergy Resource

The cultivation of rice results in two types of biomass residues – straw and husk – having attractive potential in terms of energy. Rice husk, the main by-product from rice milling, accounts for roughly 22% of paddy weight, while rice straw to paddy ratio ranges from 1.0 to 4.3. Although the technology for rice husk utilization is well-established worldwide, rice straw is sparingly used as a source of renewable energy. One of the main reasons for the preferred use of husk is its easy procurement. In case of rice straw, however, its collection is difficult and its availability is limited to harvest time.

Rice straw can either be used alone or mixed with other biomass materials in direct combustion, whereby combustion boilers are used in combination with steam turbines to produce electricity and heat. The energy content of rice straw is around 14 MJ per kg at 10 percent moisture content.  The by-products are fly ash and bottom ash, which have an economic value and could be used in cement and/or brick manufacturing, construction of roads and embankments, etc.

Straw fuels have proved to be extremely difficult to burn in most combustion furnaces, especially those designed for power generation. The primary issue concerning the use of rice straw and other herbaceous biomass for power generation is fouling, slagging, and corrosion of the boiler due to alkaline and chlorine components in the ash. Europe, and in particular, Denmark, currently has the greatest experience with straw-fired power and CHP plants.

Because of the large amount of cereal grains (wheat and oats) grown in Denmark, the surplus straw plays a large role in the country’s renewable energy strategy. Technology developed includes combustion furnaces, boilers, and superheat concepts purportedly capable of operating with high alkali fuels and having handling systems which minimize fuel preparation.

A variety of methods are employed by the European plants to prepare straw for combustion. Most use automated truck unloading bridge cranes that clamp up to 12 bales at a time and stack them 4-5 bales high in covered storage. Some systems feed whole bales into the boiler. Probably the best known whole bale feeder is the “Vølund cigar feeding” concept, originally applied by Vølund (now Babcock and Wilcox-Vølund). Whole bales are pushed into the combustion chamber and the straw burned off the face of the bale.

However, the newer Danish plants have moved away from whole-bale systems to shredded straw feed for higher efficiency. For pulverized coal co-firing, the straw usually needs to be ground or cut to small sizes in order to burn completely within relatively short residence times (suspension fired systems) or to feed and mix upon injection with bed media in fluidized bed systems.

The chemical composition of feedstock has a major influence on the efficiency of biomass cogeneration. The low feedstock quality of rice straw is primarily determined by high ash content (10–17%) as compared with wheat straw (around 3%) and also high silica content in ash. On the other hand, rice straw as feedstock has the advantage of having a relatively low total alkali content, whereas wheat straw can typically have more than 25% alkali content in ash.

However, straw quality varies substantially within seasons as well as within regions. If straw is exposed to precipitation in the field, alkali and alkaline compounds are leached, improving the feedstock quality. In turn, moisture content should be less than 10% for combustion technology.

In straw combustion at high temperatures, potassium is transformed and combines with other alkali earth materials such as calcium. This in turn reacts with silicates, leading to the formation of tightly sintered structures on the grates and at the furnace wall. Alkali earths are also important in the formation of slag and deposits. This means that fuels with lower alkali content are less problematic when fired in a boiler.

Salient Features of Sugar Industry in Mauritius

Sugar industry has always occupied a prominent position in the Mauritian economy since the introduction of sugarcane around three centuries ago. Mauritius has been a world pioneer in establishing sales of bagasse-based energy to the public grid, and is currently viewed as a model for other sugarcane producing countries, especially the developing ones.

Sugar factories in Mauritius produce about 600,000 tons of sugar from around 5.8 million tons of sugarcane which is cultivated on an agricultural area of about 72,000 hectares. Of the total sugarcane production, around 35 percent is contributed by nearly 30,000 small growers. There are more than 11 sugar factories presently operating in Mauritius having crushing capacities ranging from 75 to 310 tons cane per hour.

During the sugar extraction process, about 1.8 million tons of Bagasse is produced as a by-product, or about one third of the sugarcane weight. Traditionally, 50 percent of the dry matter is harvested as cane stalk to recover the sugar with the fibrous fraction, i.e. Bagasse being burned to power the process in cogeneration plant. Most factories in Mauritius have been upgraded and now export electricity to the grid during crop season, with some using coal to extend production during the intercrop season.

Surplus electricity is generated in almost all the sugar mills. The total installed capacity within the sugar industry is 243 MW out of which 140 MW is from firm power producers. Around 1.6 – 1.8 million tons of bagasse (wet basis) is generated on an annually renewable basis and an average of around 60 kWh per ton sugarcane is generated for the grid throughout the island.

The surplus exportable electricity in Mauritian power plants has been based on a fibre content ranging from 13- 16% of sugarcane, 48% moisture content in Bagasse, process steam consumption of 350–450 kg steam per ton sugarcane and a power consumption of 27-32 kWh per ton sugarcane.

In Mauritius, the sugarcane industry is gradually increasing its competitiveness in electricity generation. It has revamped its boiler houses by installing high pressure boilers and condensing extraction steam turbine. All the power plants are privately owned, and the programme has been a landmark to show how all the stakeholders (government, corporate and small planters) can co-operate. The approach is being recommended to other sugarcane producing countries worldwide to harness the untapped renewable energy potential of biomass wastes from the sugar industry.

Bagasse-Based Cogeneration in Pakistan: Challenges and Opportunities

Considering the fact that Pakistan is among the world’s top-10 sugarcane producers, the potential of generating electricity from bagasse is huge.  Almost all the sugar mills in Pakistan have in-house plants for cogeneration but they are inefficient in the consumption of bagasse. If instead, high pressure boilers are installed then the production capacity can be significantly improved with more efficient utilization of bagasse.

However, due to several reasons; mostly due to financing issues, the sugar mill owners were not able to set up these plants. Only recently, after financial incentives have been offered and a tariff rate agreed upon between the government and mill owners, are these projects moving ahead.

The sugar mill owners are more than willing to supply excess electricity generated form the in-house power plants to the national grid but were not able to before, because they couldn’t reach an agreement with the government over tariff. The demand for higher tariff was justified because of large investments in setting up new boilers. It would also have saved precious foreign exchange which is spent on imported oil.

By estimating the CDM potential of cogeneration (or CHP) projects based on biofuels, getting financing for these projects would be easier. Renewable energy projects can be developed through Carbon Development Mechanism or any other carbon credit scheme for additional revenue.

Since bagasse is a clean fuel which emits very little carbon emissions it can be financed through Carbon Development Mechanism. One of the reasons high cogeneration power plants are difficult to implement is because of the high amount of costs associated. The payback period for the power plants is unknown which makes the investors reluctant to invest in the high cogeneration project. CDM financing can help improve the rate of return of the project.

Bagasse power plants generate Carbon Emission Reductions in 2 ways; one by replacing electricity produced from fossil fuels.  Secondly if not used as a fuel, it would be otherwise disposed off in an unsafe manner and the methane emissions present in biomass would pollute the environment far more than CO2 does.

Currently there are around 83 sugar mills in Pakistan producing about 3.5 million metric tons of sugar per annum with total crushing capacity 597900 TCD, which can produce approximately 3000 MW during crop season Although it may seem far-fetched at the moment, if the government starts to give more attention to  sugar industry biomass rather than coal, Pakistan can fulfill its energy needs without negative repercussions or damage to the environment.

However some sugar mills are opting to use coal as a secondary fuel since the crushing period of sugarcane lasts only 4 months in Pakistan. The plants would be using coal as the main fuel during the non-crushing season. The CDM effect is reduced with the use of coal. If a high cogeneration plant is using even 80% bagasse and 20% of coal then the CERs are almost nullified. If more than 20% coal is used then the CDM potential is completely lost because the emissions are increased. However some sugar mills are not moving ahead with coal as a secondary fuel because separate tariff rates have to be obtained for electricity generation if coal is being used in the mix which is not easily obtained.

Pakistan has huge untapped potential for bagasse-based power generation

One of the incentives being offered by the State Bank of Pakistan is that if a project qualifies as a renewable project it is eligible to get loan at 6% instead of 12%. However ones drawback is that, in order to qualify as a renewable project, CDM registration of a project is not taken into account.

Although Pakistan is on the right track by setting up high cogeneration power plants, the use of coal as a secondary fuel remains debatable.  The issue that remains to be addressed is that with such huge amounts of investment on these plants, how to use these plants efficiently during non-crushing period when bagasse is not available. It seems almost counter-productive to use coal on plants which are supposed to be based on biofuels.

Conclusion

With the demand for energy in Pakistan growing, the country is finally exploring alternatives to expand its power production. Pakistan has to rely largely on fossils for their energy needs since electricity generation from biomass energy sources is considered to be an expensive option despite abundance of natural resources. However by focusing on growing its alternate energy options such as bagasse-based cogeneration, the country will not only mitigate climate change but also tap the unharnessed energy potential of sugar industry biomass.

Palm Kernel Shells as Biomass Resource

Biomass residue from palm oil industries are attractive renewable energy fuel in Southeast Asia. The abundance of these biomass resources is increasing with the fast development of palm oil industries in Malaysia, Indonesia and Thailand. In the Palm Oil value chain there is an overall surplus of by-products and the utilisation rate of these by-products is low.

Palm kernel shells (or PKS) are the shell fractions left after the nut has been removed after crushing in the Palm Oil mill. Kernel shells are a fibrous material and can be easily handled in bulk directly from the product line to the end use. Large and small shell fractions are mixed with dust-like fractions and small fibres.

Moisture content in kernel shells is low compared to other biomass residues with different sources suggesting values between 11% and 13%. Palm kernel shells contain residues of Palm Oil, which accounts for its slightly higher heating value than average lignocellulosic biomass. Compared to other residues from the industry, it is a good quality biomass fuel with uniform size distribution, easy handling, easy crushing, and limited biological activity due to low moisture content.

Press fibre and shell generated by the palm oil mills are traditionally used as solid fuels for steam boilers. The steam generated is used to run turbines for electricity production. These two solid fuels alone are able to generate more than enough energy to meet the energy demands of a palm oil mill. Most palm oil mills in the region are self-sufficient in terms of energy by making use of kernel shells and mesocarp fibers in cogeneration. The demand for palm kernel shells has increased considerably in Malaysia, Indonesia and Thailand resulting in price close to that of coal. Nowadays, cement industries are using palm kernel shells to replace coal mainly because of CDM benefits.

The problems associated with the burning of these solid fuels are the emissions of dark smoke and the carry-over of partially carbonized fibrous particulates due to incomplete combustion of the fuels can be tackled by commercially-proven technologies in the form of high-pressure boilers. Dual-fired boilers capable of burning either diesel oil or natural gas are the most suitable for burning palm Oil waste since they could also facilitate the use of POME-derived biogas as a supplementary fuel. However, there is a great scope for introduction of high-efficiency CHP systems in the industry which will result in substantial supply of excess power to the public grid.

Combined Heat and Power Systems in Biomass Industry

Combined Heat and Power (CHP) is the simultaneous generation of multiple forms of useful energy (usually mechanical and thermal) in a single, integrated system. In conventional electricity generation systems, about 35% of the energy potential contained in the fuel is converted on average into electricity, whilst the rest is lost as waste heat. CHP systems use both electricity and heat and therefore can achieve an efficiency of up to 90%.

CHP technologies are well suited for sustainable development projects because they are socio-economically attractive and technologically mature and reliable. In developing countries, cogeneration can easily be integrated in many industries, especially agriculture and food-processing, taking advantage of the biomass residues of the production process. This has the dual benefits of lowering fuel costs and solving waste disposal issues.

CHP systems consist of a number of individual components—prime mover (heat engine), generator, heat recovery, and electrical interconnection—configured into an integrated whole. Prime movers for CHP units include reciprocating engines, combustion or gas turbines, steam turbines, microturbines, and fuel cells. A typical CHP system provides:

  • Distributed generation of electrical and/or mechanical power.
  • Waste-heat recovery for heating, cooling, or process applications.
  • Seamless system integration for a variety of technologies, thermal applications, and fuel types.

The success of any biomass-fuelled CHP project is heavily dependent on the availability of a suitable biomass feedstock freely available in urban and rural areas.

Rural Resources Urban Resources
Forest residues Urban wood waste
Wood wastes Municipal solid wastes
Crop residues Agro-industrial wastes
Energy crops Food processing residues
Animal manure Sewage

Technology Options

Reciprocating or internal combustion engines (ICEs) are among the most widely used prime movers to power small electricity generators. Advantages include large variations in the size range available, fast start-up, good efficiencies under partial load efficiency, reliability, and long life.

Steam turbines are the most commonly employed prime movers for large power outputs. Steam at lower pressure is extracted from the steam turbine and used directly or is converted to other forms of thermal energy. System efficiencies can vary between 15 and 35% depending on the steam parameters.

Co-firing of biomass with coal and other fossil fuels can provide a short-term, low-risk, low-cost option for producing renewable energy while simultaneously reducing the use of fossil fuels. Biomass can typically provide between 3 and 15 percent of the input energy into the power plant. Most forms of biomass are suitable for co-firing.

Steam engines are also proven technology but suited mainly for constant speed operation in industrial environments. Steam engines are available in different sizes ranging from a few kW to more than 1 MWe.

A gas turbine system requires landfill gas, biogas, or a biomass gasifier to produce the gas for the turbine. This biogas must be carefully filtered of particulate matter to avoid damaging the blades of the gas turbine.  

Stirling engines utilize any source of heat provided that it is of sufficiently high temperature. A wide variety of heat sources can be used but the Stirling engine is particularly well-suited to biomass fuels. Stirling engines are available in the 0.5 to 150 kWe range and a number of companies are working on its further development.

A micro-turbine recovers part of the exhaust heat for preheating the combustion air and hence increases overall efficiency to around 20-30%. Several competing manufacturers are developing units in the 25-250kWe range. Advantages of micro-turbines include compact and light weight design, a fairly wide size range due to modularity, and low noise levels.

Fuel cells are electrochemical devices in which hydrogen-rich fuel produces heat and power. Hydrogen can be produced from a wide range of renewable and non-renewable sources. A future high temperature fuel cell burning biomass might be able to achieve greater than 50% efficiency.

Biomass Energy in Thailand

Thailand’s annual energy consumption has risen sharply during the past decade and will continue its upward trend in the years to come. While energy demand has risen sharply, domestic sources of supply are limited, thus forcing a significant reliance on imports.

To face this increasing demand, Thailand needs to produce more energy from its own renewable resources, particularly biomass wastes derived from agro-industry, such as bagasse, rice husk, wood chips, livestock and municipal wastes.

In 2005, total installed power capacity in Thailand was 26,430 MW. Renewable energy accounted for about 2 percent of the total installed capacity. In 2007, Thailand had about 777 MW of electricity from renewable energy that was sold to the grid.

Several studies have projected that biomass wastes can cover up to 15 % of the energy demand in Thailand. These estimations are primarily made from biomass waste from the extraction part of agricultural activities, and for large scale agricultural processing of crops etc. – as for instance saw and palm oil mills – and do not include biomass wastes from SMEs in Thailand. Thus, the energy potential of biomass waste can be much larger if these resources are included. The major biomass resources in Thailand include the following:

  • Woody biomass residues from forest plantations
  • Agricultural residues (rice husk, bagasse, corn cobs, etc.)
  • Wood residues from wood and furniture industries    (bark, sawdust, etc.)
  • Biomass for ethanol production (cassava, sugar cane, etc.)
  • Biomass for biodiesel production (palm oil, jatropha oil, etc.)
  • Industrial wastewater from agro-industry
  • Livestock manure
  • Municipal solid wastes and sewage

Thailand’s vast biomass potential has been partially exploited through the use of traditional as well as more advanced conversion technologies for biogas, power generation, and biofuels. Rice, sugar, palm oil, and wood-related industries are the major potential biomass energy sources. The country has a fairly large biomass resource base of about 60 million tons generated each year that could be utilized for energy purposes, such as rice, sugarcane, rubber sheets, palm oil and cassava.

Biomass has been a primary source of energy for many years, used for domestic heating and industrial cogeneration. For example, paddy husks are burned to produce steam for turbine operation in rice mills; bagasse and palm residues are used to produce steam and electricity for on-site manufacturing process; and rubber wood chips are burned to produce hot air for rubber wood seasoning.

In addition to biomass residues, wastewater containing organic matters from livestock farms and industries has increasingly been used as a potential source of biomass energy. Thailand’s primary biogas sources are pig farms and residues from food processing. The production potential of biogas from industrial wastewater from palm oil industries, tapioca starch industries, food processing industries, and slaughter industries is also significant. The energy-recovery and environmental benefits that the KWTE waste to energy project has already delivered is attracting keen interest from a wide range of food processing industries around the world.

Biomass Resources from Rice Industry

The cultivation of rice results in two major types of residues – Straw and Husk –having attractive potential in terms of energy. Although the technology for rice husk utilization is well-proven in industrialized countries of Europe and North America, such technologies are yet to be introduced in the developing world on commercial scale. The importance of Rice Husk and Rice Straw as an attractive source of energy can be gauged from the following statistics:

Rice Straw

  • 1 ton of Rice paddy produces 290 kg Rice Straw
  • 290 kg Rice Straw can produce 100 kWh of power
  • Calorific value = 2400 kcal/kg

Rice Husk

  • 1 ton of Rice paddy produces 220 kg Rice Husk
  • 1 ton Rice Husk is equivalent to 410- 570 kWh electricity
  • Calorific value = 3000 kcal/kg
  • Moisture content = 5 – 12%

Rice husk is the most prolific agricultural residue in rice producing countries around the world. It is one of the major by-products from the rice milling process and constitutes about 20% of paddy by weight. Rice husk, which consists mainly of lingo-cellulose and silica, is not utilized to any significant extent and has great potential as an energy source.

Rice husk can be used for power generation through either the steam or gasification route. For small scale power generation, the gasification route has attracted more attention as a small steam power plant is very inefficient and is very difficult to maintain due to the presence of a boiler. In addition for rice mills with diesel engines, the gas produced from rice husk can be used in the existing engine in a dual fuel operation.

The benefits of using rice husk technology are numerous. Primarily, it provides electricity and serves as a way to dispose of agricultural waste. In addition, steam, a byproduct of power generation, can be used for paddy drying applications, thereby increasing local incomes and reducing the need to import fossil fuels. Rice husk ash, the byproduct of rice husk power plants, can be used in the cement and steel industries further decreasing the need to import these materials.

Rice straw can either be used alone or mixed with other biomass materials in direct combustion. In this technology, combustion boilers are used in combination with steam turbines to produce electricity and heat. The energy content of rice straw is around 14 MJ per kg at 10 percent moisture content.  The by-products are fly ash and bottom ash, which have an economic value and could be used in cement and/or brick manufacturing, construction of roads and embankments, etc.

Straw fuels have proved to be extremely difficult to burn in most combustion furnaces, especially those designed for power generation. The primary issue concerning the use of rice straw and other herbaceous biomass for power generation is fouling, slagging, and corrosion of the boiler due to alkaline and chlorine components in the ash. Europe, and in particular, Denmark, currently has the greatest experience with straw fired power and CHP plants.

Trends in Utilization of Biogas

The valuable component of biogas is methane (CH4) which typically makes up 60%, with the balance being carbon dioxide (CO2) and small percentages of other gases. The proportion of methane depends on the feedstock and the efficiency of the process, with the range for methane content being 40% to 70%. Biogas is saturated and contains H2S, and the simplest use is in a boiler to produce hot water or steam.

The most common use is where the biogas fuels an internal combustion gas engine in a Combined Heat and Power (CHP) unit to produce electricity and heat. In Sweden the compressed gas is used as a vehicle fuel and there are a number of biogas filling stations for cars and buses. The gas can also be upgraded and used in gas supply networks. The use of biogas in solid oxide fuel cells is also being researched.

Biogas can be combusted directly to produce heat. In this case, there is no need to scrub the hydrogen sulphide in the biogas. Usually the process utilize dual-fuel burner and the conversion efficiency is 80 to 90%. The main components of the system are anaerobic digester, biogas holder, pressure switch, booster fan, solenoid valve, dual fuel burner and combustion air blower.

The most common method for utilization of biogas in developing countries is for cooking and lighting. Conventional gas burners and gas lamps can easily be adjusted to biogas by changing the air to gas ratio. In more industrialized countries boilers are present only in a small number of plants where biogas is used as fuel only without additional CHP. In a number of industrial applications biogas is used for steam production.

Burning biogas in a boiler is an established and reliable technology. Low demands are set on the biogas quality for this application. Pressure usually has to be around 8 to 25 mbar. Furthermore it is recommended to reduce the level of hydrogen sulphide to below 1 000 ppm, this allows to maintain the dew point around 150 °C.

CHP Applications

Biogas is the ideal fuel for generation of electric power or combined heat and power. A number of different technologies are available and applied. The most common technology for power generation is internal combustion. Engines are available in sizes from a few kilowatts up to several megawatts. Gas engines can either be SI-engines (spark ignition) or dual fuel engines. Dual fuel engines with injection of diesel (10% and up) or sometimes plant oil are very popular in smaller scales because they have good electric efficiencies up to guaranteed 43%.

The biogas pressure is turbo-charged and after-cooled and has a high compression ratio in the gas engines. The cooling tower provides cooling water for the gas engines. The main component of the system required for utilizing the technology are anaerobic digester, moisture remover, flame arrester, waste gas burner, scrubber, compressor, storage, receiver, regulator, pressure switch and switch board.

Gas turbines are an established technology in sizes above 500 kW. In recent years also small scale engines, so called micro-turbines in the range of 25 to 100kW have been successfully introduced in biogas applications. They have efficiencies comparable to small SI-engines with low emissions and allow recovery of low pressure steam which is interesting for industrial applications. Micro turbines are small, high-speed, integrated power plants that include a turbine, compressor, generator and power electronics to produce power.

New Trends

The benefit of the anaerobic treatment will depend on the improvement of the process regarding a higher biogas yield per m3 of biomass and an increase in the degree of degradation. Furthermore, the benefit of the process can be multiplied by the conversion of the effluent from the process into a valuable product. In order to improve the economical benefit of biogas production, the future trend will go to integrated concepts of different conversion processes, where biogas production will still be a significant part. In a so-called biorefinery concept, close to 100% of the biomass is converted into energy or valuable by-products, making the whole concept more economically profitable and increasing the value in terms of sustainability.

Typical layout of a modern biogas facility

One example of such biorefinery concept is the Danish Bioethanol Concept that combines the production of bioethanol from lignocellulosic biomass with biogas production of the residue stream. Another example is the combination of biogas production from manure with manure separation into a liquid and a solid fraction for separation of nutrients. One of the most promising concepts is the treatment of the liquid fraction on the farm-site in a UASB reactor while the solid fraction is transported to the centralized biogas plant where wet-oxidation can be implemented to increase the biogas yield of the fiber fraction. Integration of the wet oxidation pre-treatment of the solid fraction leads to a high degradation efficiency of the lignocellulosic solid fraction.