Energy Potential of Bagasse

Sugarcane is one of the most promising agricultural sources of biomass energy in the world. Sugarcane produces mainly two types of biomass, Cane Trash and Bagasse. Cane Trash is the field residue remaining after harvesting the Cane stalk while bagasse is the fibrous residue left over after milling of the Cane, with 45-50% moisture content and consisting of a mixture of hard fibre, with soft and smooth parenchymatous (pith) tissue with high hygroscopic property. Bagasse contains mainly cellulose, hemi cellulose, pentosans, lignin, Sugars, wax, and minerals. The quantity obtained varies from 22 to 36% on Cane and is mainly due to the fibre portion in Cane and the cleanliness of Cane supplied, which, in turn, depends on harvesting practices.

The composition of Bagasse depends on the variety and maturity of Sugarcane as well as harvesting methods applied and efficiency of the Sugar processing. Bagasse is usually combusted in furnaces to produce steam for power generation. Bagasse is also emerging as an attractive feedstock for bioethanol production. It is also utilized as the raw material for production of paper and as feedstock for cattle. The value of Bagasse as a fuel depends largely on its calorific value, which in turn is affected by its composition, especially with respect to its water content and to the calorific value of the Sugarcane crop, which depends mainly on its sucrose content.

Moisture contents is the main determinant of calorific value i.e. the lower the moisture content, the higher the calorific value. A good milling process will result in low moisture of 45% whereas 52% moisture would indicate poor milling efficiency. Most mills produce Bagasse of 48% moisture content, and most boilers are designed to burn Bagasse at around 50% moisture. Bagasse also contains approximately equal proportion of fibre (cellulose), the components of which are carbon, hydrogen and oxygen, some sucrose (1-2 %), and ash originating from extraneous matter. Extraneous matter content is higher with mechanical harvesting and subsequently results in lower calorific value.

For every 100 tons of Sugarcane crushed, a Sugar factory produces nearly 30 tons of wet Bagasse. Bagasse is often used as a primary fuel source for Sugar mills; when burned in quantity, it produces sufficient heat and electrical energy to supply all the needs of a typical Sugar mill, with energy to spare. The resulting CO2 emissions are equal to the amount of CO2 that the Sugarcane plant absorbed from the atmosphere during its growing phase, which makes the process of cogeneration greenhouse gas-neutral.

35MW Bagasse and Coal CHP Plant in Mauritius

Cogeneration of Bagasse is one of the most attractive and successful energy projects that have already been demonstrated in many Sugarcane producing countries such as Mauritius, Reunion Island, India and Brazil. Combined heat and power from Sugarcane in the form of power generation offers renewable energy options that promote sustainable development, take advantage of domestic resources, increase profitability and competitiveness in the industry, and cost-effectively address climate mitigation and other environmental goals.

Biomass Exchange – Key to Success in Biomass Projects

Biomass exchange is emerging as a key factor in the progress of biomass energy sector in a particular country. The supply chain management in any biomass project is a big management conundrum. The complexity deepens owing to the large number of stages which encompass the entire biomass value chain. It starts right from biomass resource harvesting and goes on to include biomass collection, processing, storage and eventually its transportation to the point of ultimate utilization.

Owing to the voluminous nature of the resource, its handling becomes a major issue since it requires bigger modes of logistics, employment of a larger number of work-force and a better storage infrastructure, as compared to any other fuel or feedstock. Not only this their lower energy density characteristic, makes it inevitable for the resource to be first processed and then utilized for power generation to make for better economics.

All these problems call for a mechanism to strengthen the value chain. This can be done by considering the following:

  • Assuring a readily available market for the resource providers or the producers
  • Assuring the project developers of a reliable chain and consistent feedstock availability
  • Awareness to the project developer of the resources in closest proximity to the plant site
  • Assurance to the project developer of the resource quality
  • Timely pick-up and drop of resource
  • Proper fuel preparation as per technology requirements
  • Removal of intermediaries involved in the process – to increase value for both, the producers as well as the buyers
  • No need for long term contracts (Not an obligation)
  • Competitive fuel prices
  • Assistance to producers in crop management

The figure below gives a general understanding of how such a model could work, especially in the context of developing nations where the size of land holdings is usually small and the location of resources is scattered, making their procurement a highly uneconomic affair. This model is commonly known as Biomass Exchange

In such a model, the seed, fertilizer shops and other local village level commercial enterprises could be utilized as an outreach or marketing platform for such a service.  Once the producer approves off the initial price estimate, as provided by these agencies, he could send a sample of the feedstock to the pre-deputed warehouses for a quality check.

These warehouses need to be organized at different levels according to the village hierarchy and depending on the size, cultivated area and local logistic options available in that region. On assessing the feedstock sample’s quality, these centers would release a plausible quote to the farmer after approving which, he would be asked to supply the feedstock.

On the other hand, an entity in need of the feedstock would approach the biomass exchange, where it would be appraised of the feedstock available in the region near its utilization point and made aware of the quantity and quality of the feedstock. The entity would then quote a price according to its suitability which would be relayed to the primary producer.

An agreement from both the sides would entail the placement of order and the feedstock’s subsequent processing and transportation to the buyer’s gate. The pricing mechanisms could be numerous ranging from, fixed (according to quality), bid-based or even market-driven.

Roadblocks

The hurdles could be in the form of the initial resource assessment which could in itself be a tedious and time consuming exercise. Another roadblock could be in the form of engaging the resource producers with such a mechanism. Since these would usually involve rural landscapes, things could prove to be a little difficult in terms of implementation of initial capacity building measures and concept marketing.

Benefits

The benefits of  a biomass exchange are enumerated below:

  • Support to the ever increasing power needs of the country
  • Promotion of biomass energy technologies
  • Development of rural infrastructure
  • Increased opportunities for social and micro-entrepreneurship
  • Creation of direct and indirect job opportunities
  • Efficient utilization of biomass wastes
  • Potential of averting millions of tonnes of GHGs emissions

Conclusions

In India alone, there has been several cases where biomass power projects of the scale greater than 5 MW are on sale already, even with their power purchase agreements still in place. Such events necessitate the need to have a mechanism in place which would further seek the promotion of such technologies.

Biomass Exchange is an attractive solution to different problems afflicting biomass projects, at the same time providing the investors and entrepreneurs with a multi-million dollar opportunity. Although such a concept has been in existence in the developed world for a long time now, it has not witnessed many entrepreneurial ventures in developing nations where the need to strengthen the biomass supply chain becomes even more necessary.

However, one needs to be really careful while initiating such a model since it cannot be blindly copied from Western countries owing to entirely different land-ownership patterns, regional socio-political conditions and economic framework. With a strong backup and government support, such an idea could go a long way in strengthening the biomass supply chain, promotion of associated clean energy technologies and in making a significant dent in the present power scenario in the developing world.

Biorefinery Prospects in India

India has a tremendous biomass potential which could easily be relied upon to fulfil most of our energy needs. An estimated 50 MMT (million metric tonnes) of liquid fuels are consumed annually in India, but with the actual biomass potential and its full utilization, India is capable of generating almost double that amount per annum. These biomass estimates only constitute the crop residues available in the country and essentially the second-generation fuels since the use of first-generation crop bases fuels in such food-starved nations is a criminal thought.

Existing Technologies

Currently, there are various technologies available to process such crop residues and generate value products from them. However, essentially, they all revolve around two main kinds of processes, either biochemical or thermal.

The biochemical process involves application of aerobic/anaerobic digestion for the production of biogas; or fermentation, which results in the generation of ethanol. Both these products could be subsequently treated chemically and through trans-esterification process, leading to production of biodiesel.

Alternatively, the thermochemical processes involve either the combustion, gasification or pyrolysis techniques, which produces heat, energy-rich gas and liquid fuels respectively. These products can be used as such, or could be further processed to generate high quality biofuels or chemicals.

The Need

The estimated organized energy breakup for India is 40 percent each for domestic and transport sectors and 20 percent for the industrial sectors. The current share of crude oil and gases is nearly 90 percent for the primary and transport sectors and the remaining 10 percent for the generation of industrial chemicals. The escalating prices of crude oil in the international market and the resulting concern over energy security, has lead developing nations to explore alternative and cheap sources of energy to meet the growing energy demand. One of the promising solution for agrarian economies is Biorefinery.

The Concept

Biorefinery is analogous to the traditional petroleum refineries employing fractional distillation process for obtaining different fractions or components from the same raw material, i.e. the crude oil. Biorefinery involve the integration of different biomass treatment and processing methods into one system, which results in the production of different components from the same biomass.  This makes the entire chain more viable economically and also reduces the waste generated.

Typical Model of a Biorefinery

The outcome ranges from high-volume, low-energy content liquid fuels, which could serve the transportation industry needs, to the low-volume but high-value chemicals, which could add to the feasibility of such a project. Steam and heat generated in the process could be utilized for meeting process heat requirements. By-products like chemicals, fertilizers, pharmaceuticals, polymers etc are also obtained which provide additional revenue streams.

Benefits

Biorefineries can help in utilizing the optimum energy potential of organic wastes and may also resolve the problems of waste management and GHGs emissions. Wastes can be converted, through appropriate enzymatic/chemical treatment, into either gaseous or liquid fuels. The pre-treatment processes involved in biorefining generate products like paper-pulp, HFCS, solvents, acetate, resins, laminates, adhesives, flavour chemicals, activated carbon, fuel enhancers, undigested sugars etc. which generally remain untapped in the traditional processes. The suitability of this process is further enhanced from the fact that it can utilize a variety of biomass resources, whether plant-derived or animal-derived.

Applicability

The concept of biorefinery is still in early stages at most places in the world. Problems like raw material availability, feasibility in product supply chain, scalability of the model are hampering its development at commercial-scales. The National Renewable Energy Laboratory (NREL) of USA is leading the front in biorefinery research with path-breaking discoveries and inventions. Although the technology is still in nascent stages, but it holds the key to the optimum utilization of wastes and natural resources that humans have always tried to achieve. The onus now lies on governments and corporate to incentivize or finance the research and development in this field.

SWM in India – Role of Policies and Planning

Out of all the measures that are necessary in addressing India’s impending waste management crisis, the most efficient will be changes at the national policy and planning level. It is well known among the small but growing waste management sector that urban India will hit rock bottom due to improper waste management.

Solid-Wastes-Management-India

Unfortunately, they think such a crisis is required to bring about policy changes, as they generally tend to happen only after the damage has been done. This attitude is unfortunate because it indicates a lack of or failed effort from the sector to change policy, and also the level of India’s planning and preparedness.

Important Statistics

An average of 32,000 people will be added to urban India every day, continuously, until 2021. This number is a warning, considering how India’s waste management infrastructure went berserk trying to deal with just 25,000 new urban Indians during the last decade. The scale of urbanization in India and around the world is unprecedented with planetary consequences to Earth’s limited material and energy resources, and its natural balance.

Rate of increase in access to sanitation infrastructure generally lags behind the rate of urbanization by 33% around the world; however, the lack of planning and impromptu piecemeal responses to waste management issues observed in India might indicate a much wider gap. This means urban Indians will have to wait longer than an average urban citizen of our world for access to proper waste management infrastructure.

The clear trend in the outbreak of epidemic and public protests around India is that they are happening in the biggest cities in their respective regions. Kolkata, Bengaluru, Thiruvananthapuram, and Srinagar are capitals of their respective states, and Coimbatore is the second largest city in Tamil Nadu. However, long term national level plans to improve waste management in India do not exist and guidance offered to urban local bodies is meager.

Apart from the Jawaharlal Nehru National Urban Renewal Mission (JnNURM), there has been no national level effort required to address the problem. Even though JnNURM was phenomenal in stimulating the industry and local governments, it was not enough to address the scale and extent of the problem. This is because of JnNURM is not a long term financing program, sorts of which are required to tackle issues like solid waste management.

Role of Municipal Corporations

In the short term, municipal corporations have their hands tied and will not be able to deliver solutions immediately. They face the task of realizing waste management facilities inside or near cities while none of their citizens want them near their residences. Officials of Hyderabad’s municipal corporation have been conducting interviews with locals for about eight years now for a new landfill site, to no avail.

In spite of the mounting pressure, most corporations will not be able to close the dumpsites that they are currently using. This might not be the good news for which local residents could be waiting, but, it is important that bureaucrats, municipal officials and politicians be clear about it. Residents near Vellalore dump protested and blocked roads leading to the site because Coimbatore municipal officials repeatedly failed to fulfill their promises after every landfill fire incident.

Due to lack of existing alternatives, other than diverting waste fractionally by increasing informal recycling sector’s role, closing existing landfills would mean finding new sites. Finding new landfills in and around cities is nearly impossible because of the track record of dumpsite operations and maintenance in India and the Not in My Backyard (NIMBY) phenomenon.

However, the corporations can and should take measures to reduce landfill fires and open burning, and control pollution due to leachate and odor and vector nuisance. This will provide much needed relief to adjacent communities and give the corporations time to plan better. While navigating through an issue as sensitive this, it is of the utmost importance that they work closely with the community by increasing clarity and transparency.

Municipal officials at the meeting repeatedly stressed the issue of scarcity of land for waste disposal, which led to overflowing dumpsites and waste treatment facilities receiving more waste than what they were designed for. Most municipal officials are of the sense that a magic solution is right around the corner which will turn all of their city’s waste into fuel oil or gas, or into recycled products.

While such conversion is technologically possible with infinite energy and financial sources, that is not the reality. Despite their inability to properly manage wastes, the majority of municipal officials consider waste as “wealth” when approached by private partners. Therefore, a significant portion of officials expect royalty from private investments without sharing business risk.

Good News on the Horizon

While the situation across India is grim and official action has to be demanded through courts or public protests, there are a handful of local governments which are planning ahead and leading the way. The steps taken to solve New Delhi’s waste management problem is laudable. If it was not for the kind of leadership and determination showcased in Delhi, India would not have had its only operating WTE plant. This plant was built in 2011, at a time when the need for waste-to-energy plants was being felt all over India. 1300 tons of Delhi’s waste goes into this facility every day to generate electricity. The successful operation of this facility reinvigorated dormant projects across the nation.

After living with heaps of garbage for months, Thiruvananthapuram Municipal Corporation started penalizing institutions which dump their waste openly. It has also increased the subsidy on the cost of small scale biogas units to 75% and aerobic composting units to 90% to encourage decentralized waste management. The corporation is optimistic with the increase in number of applications for the subsidy from 10 in an entire year to 18 in just a few months after the announcement.

In Bengaluru, improper waste management led to the change of the city’s municipal commissioner. The new commissioner was handed over the job to particularly improve waste management in the city. As a response to the dengue outbreak in Kolkata, the state’s Chief Minister went door to door to create awareness about waste management, and also included the topic in her public speeches. For good or bad, many cities in India have started or initiated steps for banning plastics without performing life cycle analyses.

Cogeneration of Bagasse

Cogeneration of bagasse is one of the most attractive and successful energy projects that have already been demonstrated in many sugarcane producing countries such as Mauritius, Reunion Island, India and Brazil. Combined heat and power from sugarcane in the form of power generation offers renewable energy options that promote sustainable development, take advantage of domestic resources, increase profitability and competitiveness in the industry, and cost-effectively address climate mitigation and other environmental goals.

According to World Alliance for Decentralized Energy (WADE) report on Bagasse Cogeneration, bagasse-based cogeneration could deliver up to 25% of current power demand requirements in the world’s main cane producing countries. The overall potential share in the world’s major developing country producers exceeds 7%. There is abundant opportunity for the wider use of bagasse-based cogeneration in sugarcane-producing countries. It is especially great in the world’s main cane producing countries like Brazil, India, Thailand, Pakistan, Mexico, Cuba, Colombia, Philippines and Vietnam. Yet this potential remains by and large unexploited.

Using bagasse to generate power represents an opportunity to generate significant revenue through the sale of electricity and carbon credits. Additionally, cogeneration of heat and power allows sugar producers to meet their internal energy requirements and drastically reduce their operational costs, in many cases by as much as 25%. Burning bagasse also removes a waste product through its use as a feedstock for the electrical generators and steam turbines.

Most sugarcane mills around the globe have achieved energy self-sufficiency for the manufacture of raw sugar and can also generate a small amount of exportable electricity. However, using traditional equipment such as low-pressure boilers and counter-pressure turbo alternators, the level and reliability of electricity production is not sufficient to change the energy balance and attract interest for export to the electric power grid.

On the other hand, revamping the boiler house of sugar mills with high pressure boilers and condensing extraction steam turbine can substantially increase the level of exportable electricity. This experience has been witnessed in Mauritius, where, following major changes in the processing configurations, the exportable electricity from its sugar factory increased from around 30-40 kWh to around 100–140 kWh per ton cane crushed. In Brazil, the world’s largest cane producer, most of the sugar mills are upgrading their boiler configurations to 42 bars or even higher pressure of up to 67 bars.

Technology Options

The prime technology for sugar mill cogeneration is the conventional steam-Rankine cycle design for conversion of fuel into electricity. A combination of stored and fresh bagasse is usually fed to a specially designed furnace to generate steam in a boiler at typical pressures and temperatures of usually more than 40 bars and 440°C respectively. The high pressure steam is then expanded either in a back pressure or single extraction back pressure or single extraction condensing or double extraction cum condensing type turbo generator operating at similar inlet steam conditions.

Due to high pressure and temperature, as well as extraction and condensing modes of the turbine, higher quantum of power gets generated in the turbine–generator set, over and above the power required for sugar process, other by-products, and cogeneration plant auxiliaries. The excess power generated in the turbine generator set is then stepped up to extra high voltage of 66/110/220 kV, depending on the nearby substation configuration and fed into the nearby utility grid. As the sugar industry operates seasonally, the boilers are normally designed for multi-fuel operations, so as to utilize mill bagasse, procured Bagasse/biomass, coal and fossil fuel, so as to ensure year round operation of the power plant for export to the grid.

Latest Trends

Modern power plants use higher pressures, up to 87 bars or more. The higher pressure normally generates more power with the same quantity of Bagasse or biomass fuel. Thus, a higher pressure and temperature configuration is a key in increasing exportable surplus electricity.

In general, 67 bars pressure and 495°C temperature configurations for sugar mill cogeneration plants are well-established in many sugar mills in India. Extra high pressure at 87 bars and 510°C, configuration comparable to those in Mauritius, is the current trend and there are about several projects commissioned and operating in India and Brazil. The average increase of power export from 40 bars to 60 bars to 80 bars stages is usually in the range of 7-10%.

A promising alternative to steam turbines are gas turbines fuelled by gas produced by thermochemical conversion of biomass. The exhaust is used to raise steam in heat recovery systems used in any of the following ways: heating process needs in a cogeneration system, for injecting back into gas turbine to raise power output and efficiency in a steam-injected gas turbine cycle (STIG) or expanding through a steam turbine to boost power output and efficiency in a gas turbine/steam turbine combined cycle (GTCC). Gas turbines, unlike steam turbines, are characterized by lower unit capital costs at modest scale, and the most efficient cycles are considerably more efficient than comparably sized steam turbines.

Biomass Sector in India – Problems and Challenges

Biomass power plants in India are based mostly on agricultural wastes. Gasifier-based power plants are providing a great solution for off-grid decentralized power and are lighting homes in several Indian states. While for providing grid-based power 8-15 MW thermal biomass power plants are suitable for Indian conditions, they stand nowhere when compared to power plants being set up in Europe which are at least 20 times larger.

Energy from biomass is reliable as it is free of fluctuation unlike wind power and does not need storage to be used in times of non-availability as is the case with solar. Still it is not the preferred renewable energy source till now, the primary reason that may be cited is the biomass supply chain. Biomass availability is not certain for whole year. Biomass from agriculture is available only after harvesting period which can stretch only for 2-3 months in a year. So there is a need to procure and then store required quantity of biomass within this stipulated time.

Some of the Indian states leading the pack in establishing biomass-based power supply are Karnataka, Andhra Pradesh, and Maharashtra. Ironically, states having agricultural-based economy have not properly been able to utilize the opportunity and figure low on biomass energy utilization. Only Uttar Pradesh has utilized large part of the biomass potential in north Indian States and that is mainly due to the sugarcane industry and the co-generation power plants. Interestingly Punjab and Haryana don’t have much installed capacity in comparison to potential even though tariff rates are more than Rs. 5 per unit, which are better than most of the states. This can be attributed to the fact that these tariffs were implemented very recently and it will take time to reflect the capacity utilization.

Table: Biomass Potential and Installed Capacity in Key Indian States

State

Power Potential (MWe) Installed Capacity (by 2011)

Tariff

Punjab 2413.2 74.5

@ Rs 5.25 per unit, (2010-11)

Uttar Pradesh 1594.3 592.5 @ Rs 4.70
Haryana 1120.8 35.8 @Rs 5.24 per unit
Rajasthan 1093.5 73.3

@ Rs 4.72/unit water cooled (2010-11)

Maharashtra 1014.2 403 @ Rs 4.98 (2010-11)
Madhya Pradesh 841.7 1.0

@ Rs 3.33 to 5.14/unit paise for 20 years with escalation of 3-8 paise

Karnataka 631.9 365.18

@ Rs 3.66 per unit (PPA signing date)

Rs 4.13 (10th year)

Andhra Pradesh 625 363.25 @ Rs 4.28 per unit  (2010-11)
Gujarat 457.7 0.5

@ Rs 4.40 per unit (with accelerated depreciation)

Chhattisgarh 248.5 231.9 @Rs 3.93 per unit (2010-11)
Kerala 195.9 @ Rs 2.80 per unit escalated at 5% for
five years (2000-01
Source: Biomass Atlas by IISc, Bangalore and MNRE website

The electricity generation could be cheaper than coal if biomass could be sourced economically but ssome established biomass power plants tend to misuse the limit of coal use provided to them (generally 10-15% of biomass use) to keep it operational in lean period of biomass supply. They are not able to run power plants solely on biomass economically which can be attributed to :

  • Biomass price increases very fast after commissioning of power project and therefore government tariff policy needs an annual revision
  • Lack of mechanization in Indian Agriculture Sector
  • Defragmented land holdings
  • Most of the farmers are small or marginal

Government policy is the biggest factor behind lack of investment in biopower sector in states with high biomass potential. Defragmented nature of agricultural lands do not allow high mechanization which results in reduction of efficiency and increase in procurement cost.

Transportation cost constitutes a significant portion of  the costs associated with the establishment and running of biomass power plants. There is need of processing in form of shredding the biomass onsite before transportation to increase its density when procurement is done from more than a particular distance. While transportation in any kind or form from more than 50 Km becomes unviable for a power plant of size 10-15MW. European power plants are importing their biomass in form of pellets from other countries to meet the requirement of the huge biopower plants.

Not all the biomass which is regarded as agri-waste is usually a waste; part of it is used as fuel for cooking while some part is necessary to go back to soil to retain the soil nutrients. According to conservative estimates, only two-third of agricultural residues could be procured for power production.

And as human mentality goes waste is nothing but a heap of ash for the farmer till someone finds a way to make profit out of it, and from there on the demand of waste increases and so its price. Though there is nothing wrong in transferring benefits to the farmers and providing them a competitive cost of the agri-waste but operations becomes increasingly unviable with time. A robust business model is necessary to motivate local entrepreneurs to take up the responsibility of supplying biomass to processing facilities. Collection centres covering 2-3 villages can be set up to facilitate decentralization of biomass supply mechanism. Biomass power plant operators may explore the possibility of using energy crops as a substitute for crop wastes, in case of crop failure. Bamboo and napier grass can be grown on marginal and degraded lands.

 

Biogas Sector in India: Perspectives

Biogas is an often overlooked and neglected aspect of renewable energy in India. While solar, wind and hydropower dominate the discussion in the cuntry, they are not the only options available. Biogas is a lesser known but highly important option to foster sustainable development in agriculture-based economies, such as India.

What is Biogas

Briefly speaking, biogas is the production of gaseous fuel, usually methane, by fermentation of organic material. It is an anaerobic process or one that takes place in the absence of oxygen. Technically, the yeast that causes your bread to rise or the alcohol in beer to ferment is a form of biogas. We don’t use it in the same way that we would use other renewable sources, but the idea is similar. Biogas can be used for cooking, lighting, heating, power generation and much more. Infact, biogas is an excellent and effective to promote development of rural and marginalized communities in all developing countries.

This presents a problem, however. The organic matter is putting off a gas, and to use it, we have to turn it into a liquid. This requires work, machinery and manpower. Research is still being done to figure out the most efficient methods to make it work, but there is a great deal of progress that has been made, and the technology is no longer new.

Fossil Fuel Importation

India has a rapidly expanding economy and the population to fit. This has created problems with electricity supplies to expanding areas. Like most countries, India mainly uses fossil fuels. However, as oil prices fluctuate and the country’s demand for oil grows, the supply doesn’t always keep up with the demand. In the past, India has primarily imported oil from the Middle East, specifically Saudi Arabia and Iraq.

Without a steady and sustainable fossil fuels supply, India has looking more seriously into renewable sources they can produce within the country. Biogas is an excellent candidate to meet those requirements and has been used for this goal before.

Biogas in India

There are significant differences between biogas and fossil fuels, but for India, one of the biggest is that you can create biogas at home. It’s pretty tricky to find, dig up and transform crude oil into gas, but biogas doesn’t have the same barriers. In fact, many farmers who those who have gardens or greenhouses could benefit with proper water management and temperature control so that plants can be grown year round, It still takes some learning and investment, but for many people, especially those who live in rural places, it’s doable.

This would be the most beneficial to people in India because it would help ease the strain of delivering reliable energy sources based on fossil fuels, and would allow the country to become more energy independent. Plus, the rural areas are places where the raw materials for biogas will be more available, such animal manure, crop residues and poultry litter. But this isn’t the first time most people there are hearing about it.

Biogas in India has been around for a long time. In the 1970’s the country began a program called the National Biogas and Manure Management Program (NBMMP) to deal with the same problem — a gas shortage. The country did a great deal of research and implemented a wide variety of ideas to help their people become more self-sufficient, regardless of the availability of traditional gasoline and other fossil fuel based products.

The original program was pioneering for its time, but the Chinese quickly followed suit and have been able to top the market in biogas production in relatively little time. Comparatively, India’s production of biogas is quite small. It only produces about 2.07 billion m3/year of biogas, while it’s estimated that it could produce as much as 48 billion m3/year. This means that there are various issues with the current method’s India is using in its biogas production.

Biogas_Animal

Biogas has the potential to rejuvenate India’s agricultural sector

The original planning in the NBMMP involved scientists who tried to create the most efficient biogas generators. This was good, but it slowed people’s abilities to adopt the techniques individually. China, on the other hand, explicitly worked to help their most rural areas create biogas. This allowed the country to spread the development of biogas to the most people with the lowest barriers to its proliferation.

If India can learn from the strategy that China has employed, they may be able to give their biogas production a significant boost which will also help in the rejuvenation of biomass sector in the country. Doing so will require the help and willingness of both the people and the government. Either way, this is an industry with a lot of room for growth.

Wastes Generation in Tanneries

Wastes originate from all stages of leather making, such as fine leather particles, residues from various chemical discharges and reagents from different waste liquors comprising of large pieces of leather cuttings, trimmings and gross shavings, fleshing residues, solid hair debris and remnants of paper bags.

Tanning refers to the process by which collagen fibers in a hide react with a chemical agent (tannin, alum or other chemicals). However, the term leather tanning also commonly refers to the entire leather-making process. Hides and skins have the ability to absorb tannic acid and other chemical substances that prevent them from decaying, make them resistant to wetting, and keep them supple and durable. The flesh side of the hide or skin is much thicker and softer. The three types of hides and skins most often used in leather manufacture are from cattle, sheep, and pigs.

Out of 1000 kg of raw hide, nearly 850 kg is generated as solid wastes in leather processing. Only 150 Kg of the raw material is converted in to leather. A typical tannery generate huge amount of waste:

  • Fleshing: 56-60%
  • Chrome shaving, chrome splits and buffing dust: 35-40%
  • Skin trimming: 5-7%
  • Hair: 2-5%

Over 80 per cent of the organic pollution load in BOD terms emanates from the beamhouse (pre-tanning); much of this comes from degraded hide/skin and hair matter. During the tanning process at least 300 kg of chemicals (lime, salt etc.) are added per ton of hides. Excess of non-used salts will appear in the wastewater.

Because of the changing pH, these compounds can precipitate and contribute to the amount of solid waste or suspended solids. Every tanning process step, with the exception of finishing operations, produces wastewater. An average of 35 m3 is produced per ton of raw hide. The wastewater is made up of high concentration of salts, chromium, ammonia, dye and solvent chemicals etc.

A large amount of waste generated by tanneries is discharged in natural water bodies directly or indirectly through two open drains without any treatment. The water in the low lying areas in developing countries, like India and Bangladesh, is polluted in such a degree that it has become unsuitable for public uses. In summer when the rate of decomposition of the waste is higher, serious air pollution is caused in residential areas by producing intolerable obnoxious odours.

Tannery wastewater and solid wastes often find their way into surface water, where toxins are carried downstream and contaminate water used for bathing, cooking, swimming, and irrigation. Chromium waste can also seep into the soil and contaminate groundwater systems that provide drinking water for nearby communities. In addition, contamination in water can build up in aquatic animals, which are a common source of food.

Insights into Automatic Weather Monitoring Station

Weather variables such as wind speed and direction, air temperature, humidity and rainfall are important factors in determining the course of a wide range of events. For example, agriculture has always been heavily dependent on the weather and weather forecasts, both for its control on the quality and quantity of a harvest and its effect on the farmer’s ability to work the land or to graze his stock.

Water resources generally depend critically not just upon rainfall, but also other weather phenomenon that together drive plant growth, photosynthesis and evaporation. Just as pollen and seed dispersal in the atmosphere are driven almost entirely by the weather, so too is the direction and distance of travel of atmospheric pollution.

Weather monitoring is also important not just in defining present climate, but also for detecting climate change and providing the data to input into models which enable us to predict future changes in our environment.

Because of the wide variety of uses for the information, there are a large number of environmental variables which are of interest to different groups of people. These include solar radiation, wind speed, wind direction, barometric pressure, air temperature, humidity and net radiation.

The demand for these data, usually on an hourly or more frequent timescale, has increasingly been met by the development and widespread deployment of automatic weather stations (AWS’s) over the past 30 years or so.

Automatic Weather Station

EE-WMS-01, the automatic weather station developed by India-based Engineering and Environmental Solutions is a highly sophisticated monitoring & logging of intrinsic weather conditions like temperature, barometric pressure, wind direction, wind speed, wind chill and other optional parameters according to your requirements.

Automatic Weather Monitoring Station developed by Engineering and Environmental Solutions

Application areas include agriculture, hydrology, ecology and meteorology. For any sort of customized application, Engineering and Environmental Solutions can give assistance to select the best blend of sensors, data logger and accessories accordingly.

  • Field proven in severe weather conditions.
  • Unattended weather recording at remote and exposed sites.
  • Wide choice of sensors and accessories.
  • GSM Modem communication.

Flexibility and Customization

The DL-W’s analog inputs can be fully customized. Each channel can have its own input type and recording parameters. Software gives the user control over reading frequency, thresholds and units, and provides recording options for average, min and max, plus specialized wind options ? including wind rose, gusts and wind averaging Users can add their own custom sensor types to the sensor library, exploiting the DL-W’s detailed configuration options.

The DL-W provides 4 input ranges down to microvolt resolution with adaptive auto?ranging, excellent analog accuracy, and configurable sensor excitation enabling it to support nearly all analog sensors. Calculations based on the measurements from several input channels can be recorded and displayed as additional virtual channels (calculated measurements).

For more information and business enquiries please visit www.enggenv.com or contact Mohammad Hamza on +91-9540990415 or email on enggenvsolution@gmail.com or salman@bioenergyconsult.com

Bioethanol: Challenges in India

bioethanol-indiaGlobal demand for fuel efficiency, environmental quality and energy security have elicited global attention towards liquid biofuels, such as bioethanol and biodiesel. Around the world, governments have introduced various policy measurements, mandatory fuel blending programmes, incentives for flex-fuel vehicles and agricultural subsidies for the farmers. In India, the government launched Ethanol Blended Petrol (EBP) programme in January 2013 for 5% ethanol blended petrol. The policy had significant focus on India’s opportunity to agricultural and industrial sectors with motive of boosting biofuel (bioethanol and biodiesel) usage and reducing the existing dependency on fossil fuel.

The Government of India initiated significant investments in improving storage and blending infrastructure. The National Policy on Biofuels has set a target of 20% blending of biofuel by 2017. However, India has managed to achieve only 5% by September 2016 due to certain technical, market and regulatory hurdles.

In India, sugarcane molasses is the major resource for bioethanol production and inconsistency of raw material supply holds the major liability for sluggish response to blending targets.  Technically speaking, blend wall and transportation-storage are the major challenges towards the biofuel targets. Blending wall is the maximum percent of ethanol that can be blended to fuel without decreasing the fuel efficiency.

Various vehicles are adaptable to various blending ratio based on the flexibility of engines. The technology for the engine modification for flex fuel is not new but making the engines available in India along with the supply chain and calibrating the engine for Indian conditions is the halting phase. The commonly used motor vehicles in the country are not effectual with flex fuel.

Sugarcane molasses is the most common feedstock for bioethanol production in India

Sugarcane molasses is the most common feedstock for bioethanol production in India

Ethanol being a highly flammable liquid marks obligatory safety and risk assessment measures during all phases of production, storage and transportation. The non-uniform distribution of raw material throughout the country, demands a compulsory transportation and storage, especially inter-state movement, encountering diverse climatic and topographic conditions.

Major ethanol consumers in India are potable liquor sector (45%), alcohol based chemical industry (40%), the rest for blending and other purposes. The yearly profit elevation in major sectors is a dare to an economical ethanol supply for Ethanol Blending Programme. Drastic fluctuation in pricing of sugar cane farming and sugar milling resulted to huge debt to farmers by mill owners. Gradually the farmers shifted from sugarcane cultivation other crops.

Regulatory and policy approaches on excise duty on storage and transportation of ethanol and pricing strategy of ethanol compared to crude oil are to be revised and implemented effectively. Diversifying the feedstocks (especially use of lignocellulosic biomass) and advanced technology for domestic ethanol production in blending sectors are to be fetched out from research laboratories to commercial scale. Above all the knowledge of economic and environmental benefits of biofuel like reduction in pollutants and import bills and more R&D into drop-in biofuels, need to be amplified for the common man.